QUALITY POLICY

We are committed to achieve the “Customer satisfaction by

producing and supplying of quality products and timely delivery”. It is
achieved through Continual Improvement of Quality management systems
and its practices. Our aim is achieve the Best Supplier recognition in
Export Customers and New Corporate Customers.
BEFORE

AFTER
WITHOUT PROPER INSTRUCTION

AS PER SOP INSTRUCTION

 UNITECH Housing Rotator-208 PCS

SAVIO Structure-15 Set

MAGNA Rocker Arm Bracket-335 PCS

BEML Brake Cam Lever-36 PCS

BEML Housing Upper & Lower -15 Set

 BEML Brake Cam Lever LH-30 PCS

BEML Brake Cam Lever RH-30 PCS

BEML Cam Rear Lever LH-30 PCS

BEML Cam Rear Lever RH-30 PCS

 BEML Bearing Lower Cover-42 PCS

BEML Front Steering Arm-27 PCS

BEML Pivot LH-05 PCS (03 PCS CASTING ISSUE)

UNITECH Torque Arm Bridge-12 PCS

BEML Housing Upper & Lower -14 Set

 SHANTHI GEARS FV5 Casing-20 PCS

 SHANTHI GEARS FV4 Casing-12 PCS

 SHANTHI GEARS FU4 Casing-25 PCS

 SHANTHI GEARS FU6 Casing-25 PCS

 MAGNA Water Pump Impeller-53 PCS

 UNITECH Torque Arm Bridge-01 PC

 EXPORT Hub Coupling-10 PCS

PART NAME OPERATION SETTER/PROGRAMMER STATUS

FV6 CASING TURNNING-1 MARIMUTHU ACCEPTED

FV6 CASING TURNNING-2 MARIMUTHU ACCEPTED

FV6 CASING MILLING-1 SUBASH REJECTED

FV6 CASING MILLING-2 BOOBALAN ACCEPTED

PART NAME OPERATION SETTER/PROGRAMMER STATUS

FV7 CASING TURNNING-1 MARIMUTHU ACCEPTED

FV7 CASING TURNNING-2 MARIMUTHU ACCEPTED

FV7 CASING MILLING-1 BOOBALAN ACCEPTED

FV7 CASING MILLING-2 SUBASH ACCEPTED

PART NAME OPERATION SETTER/PROGRAMMER STATUS

FV4 CASING TURNNING-1 MARIMUTHU ACCEPTED

FV4 CASING TURNNING-2 MARIMUTHU ACCEPTED

FV4 CASING MILLING-1 SUBASH/MARISHWARAN REJECTED

FV4 CASING MILLING-2 BOOBALAN REJECTED

PART NAME OPERATION SETTER/PROGRAMMER STATUS

FU4 CASING MILLING-1 SUBASH REJECTED

FU4 CASING MILLING-2 PERIYASAMY REJECTED

FU4 CASING MILLING-3 SUBASH REJECTED

PART NAME OPERATION SETTER/PROGRAMMER STATUS

HUB,COUPLING TURNNING-1 MARIMUTHU ACCEPTED

HUB,COUPLING TURNNING-2 MARIMUTHU ACCEPTED

HUB,COUPLING MILLING-1 SUBASH ACCEPTED

PART NAME OPERATION SETTER/PROGRAMMER STATUS

WATER PUMP TURNNING-1 MARIMUTHU ACCEPTED

IMPELLER

WATER PUMP TURNNING-2 MARIMUTHU ACCEPTED

IMPELLER
UNITECH Housing Rotator-298 PCS

EXPORT A3081 finger Lever-250 PCS

BEML Housing Assy-04 Set

BEML Housing Assy-15 Set

BEML Brake Cam lever-36 PCS

 CRI H-Link-35 PCS

 MAGNA Rocker Arm Bracket-342 PCS

 SAVIO Support 1307-16 PCS

 SAVIO Structure-15 Set

 SHANTHI GEARS End Shield DE-15 PCS

 SHANTHI GEARS End Shield nDE-15 PCS

SHANTHI GEARS FV6 Casing-15 PCS

SHANTHI GEARS FV7 Casing-10 PCS

SHANTHI GEARS FV5 Casing-20 PCS (Without Process)

MAGNA Water Pump Impeller-53 PCS

SHANTHI GEARS FU4 Casing-25 PCS ( 15 days Delay)

 SHANTHI GEARS FU6 Casing-25 PCS (15 days Delay)

 Export HUB Coupling- 10 PCS (18 days Delay)

 DATE CUSTOMER PART NAME QTY PROBLEM OPERATOR STATUS APPROX
VALUE

01/06/2019 UNITECH HOUSING 02 BORE GROOVE MARISH REJECTED 5000

WIDTH O/S 0.5 WARAN
MM

01/06/2019 CRI H-LINK 01 DRILL DIA O/S MARISH CUS.ACCE

2MM (24.0 WARAN PTED
COUNTER DIA)

03/06/2019 UNITECH HOUSING 03 1/8-13UNC GO SOLAIRAJ REWORK

NOT ANSWER

03/06/2019 UNITECH HOUSING 01 BORE 80.15 SOLAIRAJ REJECTED 2500

VIBERATION
 DATE CUSTOMER PART NAME QTY PROBLEM OPERATOR STATUS APPROX
VALUE

03/06/2019 UNITECH HOUSING 02 BORE 80.15 SARAVAN REJECTED 5000

VIBERATION AKUMAR

14/06/2019 SHANTHI END 01 190.0 BORE O/S MARIAPPA REJECTED 4000

GEARS SHIELD 0.07MM N
NDE

14/06/2019 MAGNA ROCKER 01 71.9 THICKNESS PRAVEEN REJECTED 500

ARM U/S 0.12MM

25/06/2019 BEML BRAKE 01 DISTANCE 275.0 SELVARAJ CUS.ACCE

CAM O/S 1 MM PTED
LEVER
 DATE CUSTOMER PART NAME QTY PROBLEM OPERATOR STATUS APPROX
VALUE

26/06/2019 BEML HOUSING 01 M42X2.0 & PERIYA CUS.ACCE

M8X1.25 SAMY PTED
OFFSET 3.5MM

27/06/2019 BEML HOUSING 01 VTL GROOVE BOOBALA CUS.ACCE

DIA 285.5U/S N PTED
0.7MM

29/06/2019 SHANTHI FU4 01 M5 TAP & DRILL SUBASH REJECTED 2000

GEARS CASING- HOLE POSITION
TOP WRONG
COVER
 DATE CUSTOMER PART NAME QTY PROBLEM OPERATOR STATUS APPROX
VALUE

29/06/2019 SHANTHI FU4 01 M5 TAP & M10 PERIYASA REWORK 500

GEARS CASING- TAP BROKEN MY
BOTTOM
COVER

29/06/2019 SHANTHI FV4 01 80.5 BORE O/S MARISHW CUS.ACCE

GEARS CASING BY 0.06MM ARAN PTED

29/06/2019 SHANTHI FV4 01 M12X1.75 TAP SOLAIRAJ REWORK 400

GEARS CASING BROKEN
 DATE CUSTOMER PART NAME QTY PROBLEM OPERATOR STATUS APPROX
VALUE

29/06/2019 SAVIO SUPPORT 01 M6 TAP HOLE STEPHAN REJECTED 8000

-1307 OFFSET 2 MM RAJ

30/06/2019 SHANTHI FV4 01 M8X1.25 TAP BOOBALA REWORK 800

GEARS CASING NOT FORMING N
 NAME NC QTY ACCEPT REWORK REJECT

SUBASH 1 0 0 1

SOLAIRAJ 5 0 4 1

MARISHWARAN 4 2 0 2

DHARMARAJ 0 0 0 0

SARAVANAKUMAR 2 0 0 2

MARIMUTHU 0 0 0 0

MARIAPPAN 1 0 0 1
 NAME NC QTY ACCEPT REWORK REJECT

BOOBALAN 2 1 1 0

PERIYASAMY 2 1 1 0

SELVARAJ 1 1 0 0

PRAVEEN 1 0 0 1

STEPHANRAJ 1 0 0 1

PRASANTH 0 0 0 0
# Unitech Housing Rotator Rust Forming

# In Global Housing 12 mm Keyway (VMC Operation) sliding freely. It

should be Tight Fit in Future