MANUFACTURING EXCELLENCE

Reported by Muhammad Reza Qasmal

ME Departement
December 2019
Content
ECRS

Lean and Quality Audit

SME Audit 2.0 2

ECRS
Based on T-I-M-W-O-O-D-D

Factors Team
Transportation
Inventory ME Team
Motion
Waiting
Tech Team
Over processing
Over production
Defect QIP Team
3
Disconnected knowledge
ECRS
Based on Eliminate – Combine – Re-arrange – Simplify

Factors Team
Eliminate
Combine ME Team, Tech Team,
Re-arrange QIP Team
Simplify

4
 LBR - aSC 2A Supercourt TT : 60

ECRS
Operator
No Process CT Avg.CT
name
Buffing toe cap, Buffing mudguard medial, Buffing
1 Lia 42 42
quarter lateral, Buffing heel cap
Skiving quarter lateral, Skiving quarter L/M,Skiving
2 Jordy 36 36
vamp, Skiving eyestay L/M, Skiving toe cap 2
Skiving heel counter, Skiving heel cap, Skiving heel
3 Mindy 25 25
patch
Cutting Toecap, Cutting Toe cap 2, Cutting Ningsih 80 27
4 mudguard medial, Cutting eyestay L/M, Cutting Sukardi 58 19
vamp Arti 50 17
Attach quarter reinforcement L/M, Attach quarter Lilis 34 17
5
lining L/M
Linda 40 20
6
7 Factors
Attach vamp lining
Stitching mudguard medial
Susi
Budi
17
43
17
43 Team
8 Stitching and turn heel cap V-cut Siti Rohmah 28 28
9 Auto folded stitch & heel cap v-cut Andini 20 20
Eliminate 10
Attach tongue foam and tongue lining, Stitching
and turn tongue and vamp
Karti 56 56
11 Lock stitching tongue Humairoh 53 53

Combine 12
13
Zigzag vamp extension, Zigzag Vamp Tongue
Gauge marking and Stitching vamp decoration (2nd
function), Heel cap decoration
Yuli
Suriyati ME Team, Tech Team,
43
56
43
56
14 CS tongue patch Asmara 62 62

Re-arrange 15
16
17
CS toe cap 1
Stitching heel patch
Zigzag quarter extension and press center line
Lia
Tini
Umi
40
41
49
QIP Team
40
41
49

Simplify 18 Gauge marking and attach heel cap

19 Stitching heel cap
Endang
Fauzi
61
56
61
56
20 Stitching collar lining and trim Asmawati 48 48
21 Stitching heel counter Safitri 19 19
22 Hotmelt collar foam Siti Asiah 63 63
23 Hammering collar 2 sides Saidah 22 22
24 Stitching decoration quarter Sumini 34 34
25 Computer Stitching eyestay L/M Suyanti 71 71
Saliama 182 91
26 Manual Stitching eyestay L/M
Udin 197 99
27 Hole punching Eka 20 20 5
28 Zigzag vamp and quarter Yuli 34 34
29 Stitching eyestay L/M and vamp Badarudin 50 50
Sepriandi 75 38
30 Stitching toe cap to upper
Udin 79 40
ECRS
Preparation Activity Report

• Choose line • Start at 10:00- • Make report

• Make a target 11:00 for about LBR in
• Make a walkthrough that day
schedule and time study • Make report for
• Make a list • 11:00 – 11:15 findings
people ME team will bottleneck and
lead discuss and waste with
• Make form for
appoint PIC for picture and
the WT
findings that action plan
• Make special already found
team for LBR
and time study 6
Lean and Quality Audit
A1 area

7
Lean and Quality Audit
Cell area
Suggestion

8
SME Audit 2.0
Audit monthly
Tracking finding
Improve finding

9
SME Audit 2.0
Audit adidas
Suggestion

10
Thank You!

11