Professional Documents
Culture Documents
Control of Hazardous Energy
Control of Hazardous Energy
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COURSE ATTENDEES
Facility Engineers
Process Engineers
Safety Committees
Machine Operators
Corporate Managers
Equipment Operators
Department Managers
First Line Supervisors
Maintenance Departments
Accident Investigation Team Members
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COURSE OBJECTIVES
Teach The Student to Recognize Where
Lockout/Tag-out Is Needed.
Allow the Student to Develop an Understanding of
the the Local Lockout/Tag-out Policy.
Introduce Techniques Needed to Select the
Appropriate Lockout/Tag-out Devices.
Teach the Student to Successfully Conduct
Lockout/Tag-out Operations.
Introduce the Rules for Safe Lockout/Tag-out.
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STUDENT LEARNING OUTCOMES
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REGULATORY STANDARD
THE GENERAL DUTY CLAUSE
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REGULATORY STANDARD
CONTROL OF HAZARDOUS ENERGY
- General Industry
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CIRCUMSTANCES OF INJURY
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CIRCUMSTANCES OF INJURY
ACTIVITY AT TIME OF ACCIDENT
FREQUENCY OF OCCURRENCE
6. Adjusting Equipment
7. Doing Set-up Work
8. Performing Electrical Work
9. Inspecting Equipment
10. Testing Materials
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CIRCUMSTANCES OF INJURY
REASONS FOR EQUIPMENT NOT BEING TURNED OFF
Afraid of Slow Down in Production.
ON OFF
Afraid It Would Take Too Long.
Not Required by Company Procedure.
Worker Didn't Know Power Was on.
SYSTEM
Worker Didn't Know How to Turn Off. CONTROL
Did Not Think It Was Necessary. SWITCH
Task Could Not Be Done With Power Off.
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CIRCUMSTANCES OF INJURY
REASONS FOR EQUIPMENT BEING TURNED ON
SYSTEM
CONTROL
SWITCH
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CASE STUDY #1
KILLED BY THE MOVING PARTS OF A SAW
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CASE STUDY #2
DECAPITATED BY SHEARING MACHINE
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CASE STUDY #3
KILLED BY PNEUMATIC DOOR
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DEFINITION OF EMPLOYEES
Authorized Employee
The Person Who Locks or Tags Out Machines To
Perform Servicing or Maintenance.
Affected Employee
An Employee Whose Job Requires Him or Her To
Operate or Use a Machine or Piece of Equipment
On Which Servicing or Maintenance Is Being
Performed.
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DEFINITION OF EMPLOYEES
Designated Inspector
Does Not Utilize the Specific Procedure.
The Person Who Inspects the LO/TO Procedure.
Is an Authorized Employee.
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TRAINING REQUIREMENTS
Authorized Employee
Recognition of Hazardous Energy Sources.
Type and Magnitude Energy Sources.
Energy Isolation and Control Methods.
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TRAINING REQUIREMENTS
Affected Employee
Purpose and Use of The Energy Control Program.
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TRAINING REQUIREMENTS
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RETRAINING REQUIREMENTS
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ENERGY CONTROL PROGRAM
2. EMPLOYEE TRAINING
3. PERIODIC INSPECTIONS
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DEFINITION OF LOCKOUT
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DEFINITION OF ENERGY ISOLATING DEVICE
Block
Line Valve
Disconnecting Switch
Manually Operated Switch
Any Other Device That Isolates Energy
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TYPES OF ENERGY SOURCES
HYDRAULIC
PNEUMATIC
MECHANICAL
RADIOACTIVE
THERMAL DANGER
ELECTRICAL HIGH
VOLTAGE
CHEMICAL
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TYPES OF ENERGY STATES
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TYPES OF ENERGY STATES
ACTIVE ENERGY
VOLTAGES
EXTERNAL PRESSURIZED LINE FEEDS
TO THE MACHINE
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TYPES OF ENERGY STATES
STORED ENERGY
INTERNAL LINE PRESSURES
CAPACITORS
SURFACE TEMPERATURES
MECHANICAL TENSION (SPRINGS, ETC.)
COASTING OF PARTS
CHEMICAL (OPPOSING pH)
GRAVITY
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THE SCOPE OF LOCKOUT/TAGOUT
AREAS
SERVICING OF MACHINES AND EQUIPMENT
MAINTENANCE OF MACHINES AND EQUIPMENT
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ACTIVITIES COVERED
NORMAL OPERATIONS:
1. Covered If an Employee Must Remove or Bypass Guards or
Devices
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TAGOUT REQUIREMENTS
DANGER
LOCKED
OUT
DO NOT OPERATE
This Lock/Tag may
only be removed by
NAME: _______________
DEPT : _______________
EXPECTED COMPLETION
DATE: ________________
TIME: _________________
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REQUIREMENTS IF TAGOUT IS USED
NAME: _______________
Tags Do Not Provide Physical Restraint! DEPT : _______________
EXPECTED COMPLETION
DATE: ________________
Tags Must Never Be Defeated or Ignored! TIME: _________________
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LOCK OUT SEQUENCE OF EVENTS
1. Preparation for Shutdown
2. Shutdown
3. Machine or Equipment Isolation
DANGER
4. Application of Lockout/Tag-out Devices LOCKED
5. Testing of LO/TO OUT
DO NOT OPERATE
6. Servicing or Maintenance This Lock/Tag may
only be removed by
7. Removal of LO/TO Devices NAME: _______________
DEPT : _______________
8. Re-Energize EXPECTED COMPLETION
DATE: ________________
TIME: _________________
9. Equipment Reactivation
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WRITTEN PROGRAM REQUIREMENTS
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ENERGY CONTROL PROCEDURES
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PROGRAM MANAGEMENT FORMS
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PROGRAM MANAGEMENT FORMS
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PROGRAM MANAGEMENT FORMS
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PROGRAM MANAGEMENT FORMS
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ENERGY CONTROL PROCEDURES
PROCEDURES MUST CONTAIN:
1. Statement of Intended Use.
2. Steps for Shut-Down and Energy Control.
3. Steps for LO/TO Device Placement, Transfer and Removal.
4. Determination of Responsibility.
5. Steps for Testing LO/TO.
LO/TO
CHECK
LIST
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EXCEPTIONS TO THE REQUIREMENT
TO HAVE WRITTEN LOTO PROCEDURES
ALL OF THE FOLLOWING EIGHT CONDITIONS MUST EXIST:
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EXCEPTIONS TO THE REQUIREMENT
TO HAVE WRITTEN LOTO PROCEDURES
ALL OF THE FOLLOWING EIGHT CONDITIONS MUST EXIST:
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ENERGY CONTROL PROCEDURES
INSPECTIONS PERFORMED BY -
“AUTHORIZED EMPLOYEES” OTHER THAN PRIMARY
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ENERGY CONTROL PROCEDURES
DATE OF INSPECTION
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RELEASE FROM LOCKOUT/TAGOUT
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IMPORTANT POINTS TO REMEMBER
WHERE LOCKOUT CAN BE USED:
IT MUST BE*
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GROUP LOCKOUT/TAGOUT
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GROUP LOCKOUT/TAGOUT
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CONTRACTOR SAFETY REQUIREMENTS
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TIPS FOR USING CONTRACTORS
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KEY ELEMENTS TO AN EFFECTIVE PROGRAM
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EQUIPMENT REQUIREMENTS
DEVICES AND TAGS MUST BE:
1. Durable
2. Standardized
3. Identifiable
4. Substantial
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CASE STUDIES IN LOCKOUT TAGOUT
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CASE STUDY #1
WORKER KILLED BY MIXING MACHINE
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QUESTIONS TO BE CONSIDERED
DATE: ________________
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CASE STUDY #2
WORKER KILLED BY HIGH VOLTAGE
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QUESTIONS TO BE CONSIDERED
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CASE STUDY #3
WORKER KILLED BY STORAGE MECHANISM
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QUESTIONS TO BE CONSIDERED
DATE: ________________
What could the co-workers have done? TIME: _________________
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CASE STUDY #4
WORKER KILLED BY PARTS UNLOADER
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QUESTIONS TO BE CONSIDERED
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CASE STUDY #5
DECAPITATED BY SHEARING MACHINE
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QUESTIONS TO BE CONSIDERED
What caused the death of the worker?
Do you believe there are multiple causes? DANGER
LOCKED
Are multiple OSHA Standard violations involved? OUT
What could upper management have done? DO NOT OPERATE
This Lock/Tag may
only be removed by
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CASE STUDY #6
KILLED BY PNEUMATIC DOOR
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QUESTIONS TO BE CONSIDERED
What caused the death of the worker?
Do you believe there are multiple causes? DANGER
LOCKED
Are multiple OSHA Standard violations involved? OUT
What could upper management have done? DO NOT OPERATE
This Lock/Tag may
only be removed by
EXPECTED COMPLETION
What could the co-workers have done? DATE: ________________
TIME: _________________
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ENERGY CONTROL PROGRAM
REVIEW
2. EMPLOYEE TRAINING
3. PERIODIC INSPECTIONS
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OSHA'S PERCEPTION
OF A SUCCESSFUL PROGRAM
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WORK AT WORKING SAFELY
Key to successful completion of any project is in Safety Training.
Building safe attitude is also a key factor in maintaining a safe
workplace. Safety is, and always will be a team effort, safety starts
with each individual employee who comes on site and concludes with
everyone leaving safe and healthy at the end of the day and
eventually to rejoin their families.
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