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Capital Controls For Major Projects - EPCM Contract Management
Capital Controls For Major Projects - EPCM Contract Management
November 2019
There are 6+1 capital project control playbooks part of this series
This document
▪ Schedule management
Playbook 2
▪ Cost management
Playbook 3
▪ Change management
Playbook 4
2
Contents
3
EPCM contracting excellence is pivotal for a successful project
4
Improvements in contracting should follow 5 clear guiding principles
5
We recommend 11-steps setting up and running a Iterative
6
Contents
8
Contracting Strategy: Determine Scope of Work
~12 months prior to
EPCM mobilization
1 2 3
9
A detailed Matrix of Responsibilities will feed into specific ILLUSTRATIVE
Chapter 6
Chapter 4 and 5 (Design / (Procurement Chapter 7.1 (Project
Field Engineering Services) Services) management)
Chapter 3
(Technical
Scope of
Work)
10
Contracting Strategy: Choose Contracting Strategy
~12 months prior to
EPCM mobilization
1 2 3
11
The contract models (EPC, EPCM,…) have different implications ILLUSTRATIVE
CLIENT EXAMPLE
on the risk shared by the Owner and Contractor
Example: “Contract model selected”
GOVERNANCE MODEL
Owner risk
Contractor risk
Contractor risk Owner risk
Owner integrated
(Seconded service) EPCm EPC
Owner risk
Cost-plus
(open book)
Unit price
(closed book)
(for procurement and
PRICING construction management)
MODEL
Our recommendation
Cost-plus with
to go-ahead with an
target price /
EPCM model
GPM
incentivized with
(open book)
target setting
Contractor risk
Lump sum
(closed book)
(for engineering)
Note: While all of these governance-pricing model types are technically possible, EPC contracts are almost always lump sum and very rarely open
book 12
A ‘tombstone’ chart summarizes the decisions around pricing EXAMPLE
Construction
Services Material/ Management
Design Field Equipment Subcontractor (incl. Commissio- Project
Systems Engineering Engineering Procurement Procurement surveyors) ning Controls
Module C
Package 1 Sub-modules C
T&M1
CSA2
(e.g. steel, architectu- Sub-
ral finishes, furniture, modules C
rooms)
Module E
T&M1
MEP3
(e.g. piping, cabling, Module D Module H Module I
HVAC, compressors/ Module A T&M1 T&M1 T&M1
generator units) Lump Sum
Module B
T&M1
Process equipment
(e.g. move-in, utility Module F
hook up, coordination T&M1
services)
Site services
(physical security, Module G
Sub-modules C T&M1
trainings, janitorial/
site mgmt.)
1 Time & Material; with estimates of man-hours from bidders 2 Civil, Structural, Architecture 3 Mechanical, Electrical,
Piping
13
Critical risks of the projects can be managed by adopting EXAMPLE INCENTIVE/
PENALTIES
Staffing Achievement of
Milestone completion
Requirements Budgeted Hours
▪ Negative incentive (penalty) to ▪ Both positive and negative ▪ Negative incentive (penalty) for
contractor if they unilaterally incentive for room ready dates of hours worked above the budgeted
change the staffing of a key role key locations hours
in the project ▪ Determine incentive for total and ▪ 40% reduction for daily rates
▪ Penalty amount corresponds to a partial completion ▪ Will require support from the
fixed fee equal to half the annual ▪ Value of incentive is determined contract manager in terms of
rate of the role below: tracking and documentation of
▪ This penalty does not apply when – Positive: XX% of location value scope changes
Client requests the removal of an per day, limited to XX% per
employee location
– Negative: XX% of location
value per day, limited to
cumulative XX% of the contract
value for the entire contract
Room
Value ready day
Base price
Delay
14
Contracting Strategy: Draft and Finalize RFP Documents
~12 months prior to
EPCM mobilization
1 2 3
15
Requirements, guidelines and expectations for engineering, EXAMPLE – PROJECT AND
CONSTRUCTION MGMT
Scope Members
▪ Weekly meetings to review progress and ▪ PD
Steering team remove roadblocks
17
RFP sourcing – workplan EXAMPLE
01 02 03
Activity 29. 05. 12. 19. 26. 05. 12. 19.
Prepare RFP
▪ Determine RFP support team
18
Contents
19
Contractor Selection: Determine Selection Process
~6 months prior to
EPCM mobilization
4 5 6 7
20
Contractor Selection: Determine Selection Criteria
~6 months prior to
EPCM mobilization
4 5 6 7
21
Criteria for contractor selection will be defined, weighted Function
Weight
EXAMPLE
22
Contractor Selection: Finalize Bidder List
~6 months prior to
EPCM mobilization
4 5 6 7
23
Filters for bidder list FOR VALIDATION
1 Client blacklist; exit from [local] market, no interest in bidding; focus on different markets
24
Contractor selection: Issue tender
~6 months prior to
EPCM mobilization
4 5 6 7
25
Contractor selection: Evaluate bids Iterative
~3 months prior to
EPCM mobilization
8 9 10 11
26
Contractor selection: Close terms and conditions Iterative
~3 months prior to
EPCM mobilization
8 9 10 11
27
Contractor selection: Close pricing and award Iterative
~3 months prior to
EPCM mobilization
8 9 10 11
28
Contents
29
Contract execution: Manage contract Iterative
~3 months prior to
EPCM mobilization
8 9 10 11
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Clear responsibility and accountability for action is key to ILLUSTRATIVE
Manage and log change orders Contract Core Team Finance Site PC; Site
Manager Procurement Facility; Site
Change Order Manager Process
and Claim
Management Submit and log claims and Contract Core Team Finance Site PC, Legal, Site PM
counterclaims Manager Procurement Facility; Site
Manager Process
32
A Non-conformance observations shall be recorded as NCRs to
collect a fact base for the contractor analysis
Steps Do
33
B Monthly Contractor Performance Review
ILLUSTRATIVE
Golden rules
▪ Everybody on time, prepared and standing during the meeting
▪ KPIs are updated before meeting
▪ Limited problem resolution: after reporting on issues and their root-causes, people should be assigned to
medium term actions (<1 month)
▪ Further problem-solving discussions taken offline with smaller groups
34
B A list of KPIs should be established with the EPCM contractor (1/2)
INDUSTRY EXAMPLE - EXISTING Client KPIS SHOULD BE USED WHERE AVAILABLE
▪ Safety surveys and audits vs. plan Count, % complete ▪ Recordable & lost time incidents Incident rate
Safety
▪ Near misses Count ▪ Reportable environmental incidents Count
▪ Quality audits vs. plan Count, % difference ▪ Non-conformance reports Count open and
closed, age
▪ Craft labor turnover Rate by tenure
▪ Craft rejections (e.g., weld Count, % installed
▪ Craft certification % of certified craft
rejections)
Quality personnel
▪ Span of craft oversight Craft personnel / craft ▪ Deviations from audit plan Count
management
▪ Punch list items Count / craft hours
▪ Craft absenteeism % of total craft hours worked
▪ Forecast construction cost vs. plan % and dollar ▪ Actual construction cost vs. plan % and dollar difference
difference
▪ EPCM indirect cost, actual vs. plan % and dollar difference
▪ Average weekly craft labor % and wage rate
compensation vs. plan difference ▪ Owner indirect cost, actual vs. plan % and dollar difference
Cost
▪ Open change orders Count and dollar ▪ Closed change orders Count and dollar
impact impact
▪ Regional craft labor rate vs. project % and wage rate ▪ Equipment on-site vs. plan Count, % difference,
difference owned vs. rented
35
B A list of KPIs should be established with the EPCM contractor (2/2)
INDUSTRY EXAMPLE - EXISTING Client KPIS SHOULD BE USED WHERE AVAILABLE
▪ Construction schedule forecast vs. % and days ▪ Actual construction progress vs. % and days difference
plan differeGnce plan
36
C Change request process initiated by EPCM
SIMPLIFIED PROCESS FOR ILLUSTRATION
Responsibility
CR Notice with
OOM estimate
of cost and
schedule Updated
EPCM impact Estimate
Request
further
information
CO
issuance CR
process Rejected
Escalate as
Contract needed per
manager Yes Yes
authority matrix
Confirm
Engineers need for
change
Log CR Evaluate
Project Complete? into cost/
Controls Prism budget
estimates
37
D Potential levers to bring the contract up to date and address
contract risks ILLUSTRATIVE
Intervention Description
Update contract ▪ Reset the contract for revised quantities and updated Contractor
quantities and access dates
access dates
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D A claim log database can enable a smoother claim resolution
process ILLUSTRATIVE
Claim Log
Centrally
▪ What it is: deposit of all relevant claim stored with
related data and information specific user
▪ Why it is relevant: provides an overview of credential for
all claims and information linked to claims, relevant
as well as the status of each claim and the stakeholders
related response
▪ To whom it is relevant: Contract manager,
claims manager
▪ Example:
– Different users can access central
database to add information they
possess on claims
– Contract management has a quick Includes all relevant data and stores it
overview of the status of all existing in one place, additional material can
claims be uploaded and linked
39
BACKUP
40
The Contract Manager will have critical interactions with six areas Project
Corporate
▪ Procurement to
▪ Finance to
give guidance on
Contract approve fixed and
contract Procurement Finance
Manager variable payments
management
(incl. claims)
strategy
41