Progress Presentation

For
B.Tech Project
On
Utilization Of Demolished Waste In Concrete
by
Saurabh Kumar Gupta (20161030)
Saurabh Kumar (20161089)
Sachin Kumar (20161032)
Ravi Kumar (20121009)

Under the Guidance of

Dr. Anupam Rawat
(Asst. Professor)

Department Of Civil Engineering

Motilal Nehru National Institute Of Technology Allahabad
Prayagraj – 211004 (India)
February 2020
INTRODUCTION :-
• In this rapidly growing world, Concrete has became the most important
construction material.
• Rapid infrastructural development in India has resulted in huge scarcity of
construction materials and increase in waste production.
• As there are several wastes coming from the industries and construction sites
like demolished concrete waste, marble waste, ceramic wastes etc.
• So, we can use those wastes as constituent of concrete by partially replacing
the coarse and fine aggregates, which makes the concrete economical and
also conserves the natural resources .
• In this project attempt has made to use marble waste obtained from
demolition as a replacement of fine aggregate in concrete.
OBJECTIVES :-
Following are the objectives of the project work:-
• To determine the physical properties of natural aggregate & marble dust.
• To determine compressive strength of concrete (using Natural aggregate &
marble dust).
• To compare the properties of concrete (when using marble dust) with
conventional concrete.
DETAILS OF WORK CARRIED OUT :-
• Determination of specific gravity & water absorption of aggregates.
• Grain size distribution of aggregates has been carried out.
• Preparation of the Concrete Mix Design.
• Casting of cubes (with 0%, 25%, 30%, & 40% replacement of F.A. by marble
dust).
• Testing of compressive strength of cube after 3, & 7 days of curing.
• Comparison of the compressive strength of conventional cube with that of
cube with waste marble dust.
TEST ON AGGREGATES
1.WATER ABSORPTION AND SPECIFIC GRAVITY OF FINE AGGREGATE
A = weight in g of saturated surface-dry sample=500g
B = weight in g of pycnometer or gas jar containing sample and filled with distilled water =1858g
C = weight in g of pycnometer or gas jar filled with distilled water only=1556g
D = weight in g of oven-dried sample=495g
Specific gravity= D/(A-(B-C))=495/{500-(1858-1556)}=2.5
Water Absorption=100*(A-D)/D=100*(500-495)/495=1.01%

2.WATER ABSORPTION AND SPECIFIC GRAVITY OF COARSE AGGREGATE

A=The weight in g of saturated aggregate in water=1223g
B=The weight in g of saturated surface dry aggregate in air=2004g
C=The weight in g of oven dried aggregate in air=1998g
Specific Gravity=C/(B-A)=1998/(2004-1223)=2.56
Water Absorption=100*(B-C)/C=100*(2004-1998)/1998=0.3%

3.WATER ABSORPTION AND SPECIFIC GRAVITY OF WASTE MARBLE DUST

A = weight in g of saturated surface-dry sample=500g
B = weight in g of pycnometer or gas jar containing sample and filled with distilled water =1850g
C = weight in g of pycnometer or gas jar filled with distilled water only=1532g
D = weight in g of oven-dried sample=496g
Specific gravity= D/(A-(B-C))=496/{500-(1850-1532)}=2.72
Water Absorption=100*(A-D)/D=100*(500-496)/496=0.81%
 4.GRAIN SIZE DISTRIBUTION OF FINE AGGREGATE

IS SIEVE SIZE WEIGHT RETAINED CUMULATIVE WEIGHT RETAINED (gm) CUMULATIVE % %FINER
(gm) WT.RETAINED Grain Size Distribution Curve
120
4.75 0 0 0 100
110
2.36 86 86 8.6 91.4 100
1.18 104 190 19 81 90
0.6 110 300 30 70 80
70
0.3 432 732 73.2 26.8

%Finer
60
0.15 268 1000 100 0
50
40
TOTAL 1000 230.8 30
20
10
HENCE FINENESS 0
0.1 1 10 100
MODULUS (F.M.)=2.31 Sieve Size, mm

ZONE OF SAND=II
 5.GRAIN SIZE DISTRIBUTION OF COARSE AGGREGATE

IS SIEVE WEIGHT CUMULATIVE WEIGHT CUMULATIVE %

SIZE(mm) RETAINED (gm) RETAINED (gm) WT.RETAINED %FINER GRAIN SIZE DISTRIBUTION CURVE
80 0 0 0 100
120
40 0 0 0 100
20 2166 2166 43.32 56.68 110

10 2706 4872 97.44 2.56 100

4.75 125 4997 99.94 0.06 90

2.36 3 5000 100 0 80
1.18 0 5000 100 0 70

% Finer
0.6 0 5000 100 0 60
0.3 0 5000 100 0 50
0.15 0 5000 100 0 40
30
5000 20
TOTAL 5000 740.7
10
0
HENCE FINENESS 1 10 100

MODULUS (F.M.)=7.407 Sieve Size,mm

6.GRAIN SIZE DISTRIBUTION OF WASTE MARBLE DUST

Sieve Analysis
IS SIEVE WEIGHT CUMULATIVE WEIGHT CUMULATIVE %
SIZE RETAINED (gm) RETAINED (gm) WT.RETAINED %FINER 120

110
4.75 0 0 0 100
100
2.36 10 10 1 99
90
1.18 280 290 29 71
0.6 360 650 65 35 80

0.3 300 950 95 5 70

0.15 50 1000 100 0 60

50
1000
40
TOTAL 1000 290
30

20

10
HENCE FINENESS 0
0.1 1 10 100
MODULUS (F.M.)=2.9
CONCRETE MIX DESIGN FOR M25 CONCRETE:

GRADE DESIGNATION M25

TYPE OF CEMENT PPC
MIN. CEMENT CONTENT 320Kg/m3
MAX. CEMENT CONTENT 450Kg/m3
MAX. W/C RATIO 0.50
EXPOSURE CONDITION Moderate
DEGREE OF SUPERVISION Good
TYPE OF AGGREGATE Angular
MAX. NOMINAL SIZE OF AGGREGATE 20mm
WORKABILITY(SLUMP VALUE) 50-100mm
TARGET STRENGTH FOR MIX PROPORTION
f ck = 25 MPa , Standard deviation(s)=4 MPa
f t = 31.6 MPa
SELECTION OF WATER CEMENT RATIO
From Table 5 of IS 456,maximum water cement ratio=0.50
Water cement ratio adopted=0.48
0.48<0.50,Hence O.K.
SELECTION OF WATER CONTENT
From table 2 of IS 10262,maximum water content = 186 lit.(for 25-50mm slump range)
Estimated water content for 100 mm slump=197 lit.
Water Content after applying correction for water absorption by aggregate=197 lit.
CALCULATION OF CEMENT CONTENT
Cement Content=410.42 Kg/m3 (>320 Kg/m3)
VOLUME OF COARSE AND FINE AGGREGATE
Volume of coarse aggregate per unit volume of total aggregate=0.62(for F.A. zone II & 20mm
MAS)
Corrected proportion of C.A./T.A.=0.624=α
MIX CALCULATIONS:
 Volume of concrete=1 m3
 Volume of Cement , VC= 410.42/(3.15*1000)=0.130 m3
 Volume of water , VW=197/1000=0.197 m3
 Volume of all in aggregate , VA=1-(0.130+0.197)=0.673 m3
 Volume of coarse aggregate , VCA=αVA=0.420 m3
 Volume of fine aggregate , VFA=0.253 m3
 Mass of C.A.=0.420*2.56*1000=1075.20 Kg
 Mass of F.A.=0.253*2.5*1000=632.5 Kg
 Volume of Specimen=3.375*10-3m3
Quantity of Ingredients per specimen for Conventional Concrete
Item Ingredients Weight(Kg)
No.
1. Cement 1.382
2. Fine Aggregate 2.135
3. Coarse Aggregate 3.629
4. Water 0.665
 QUANTITY OF INGREDIENTS PER SPECIMEN

Item No. Ingredients 0 % Replacement 25% Replacement 30% Replacement 40% Replacement
Weight Weight Weight Weight
(kg/specimen) (kg/specimen) (kg/specimen) (kg/specimen)

1. Cement 1.382 1.382 1.382 1.382

2. Fine Aggregate 2.135 1.601 1.494 1.281

3. Marble Dust 0.00 0.581 0.698 0.929

4. Coarse 3.629 3.629 3.629 3.629

Aggregate
5. Water 0.665 0.665 0.665 0.665
 Table : Compressive Strength Test Results

3 days 7 days 28 days

% Replacement
Mpa MPa Mpa

0% 12.84 21.57 -

25% 13.16 22.11 -

30% 13.81 23.21 -

40% 13.76 23.10 -

Figure : Compressive strength test performed test on UTM

Table: Weights of casted cube

% Replacement Weight (Kg/specimen)

Weight (Kg/specimen)
0% 8.382

25% 8.523

30% 8.557

40% 8.632
8.632

8.557

8.523

8.382

0% 25% 30% 40%

REFERENCES :-
• Pavlů, Tereza. (2018). The Utilization of Recycled Materials for Concrete and Cement
Production- A Review. IOP Conference Series: Materials Science and Engineering. 442.
012014. 10.1088/1757-899X/442/1/012014.
• Vigneshpandian, G & Shruthi, E & Venkatasubramanian, C & Muthu, D. (2017). Utilisation of
Waste Marble Dust as Fine Aggregate in Concrete. IOP Conference Series: Earth and
Environmental Science. 80. 012007. 10.1088/1755-1315/80/1/012007.
• Joshi, Mauli & Pitroda, Jayeshkumar. (2020). UTILIZATION OF MARBLE WASTE IN
LIGHTWEIGHT CONCRETE REPLACING FINE AGGREGATES: A REVIEW. INDIAN
JOURNAL OF APPLIED RESEARCH. 1-2. 10.36106/ijar/5818082.
• IS 456:2016 “Plain and reinforced concrete-Code of Practice”
• IS 2386-3 (1963)R(2016): Methods of test for aggregates for concrete
• IS 10262:2019 Concrete Mix Proportioning – Guidelines
• IS 383:2016 Specifications For Coarse And Fine Aggregate From Natural Sources Concrete
• IS:516-2018 (Reaffirmed 2004) Methods of tests for strength of concrete.
THANK YOU