SIZING AND COSTING

PUMPS, COMPRESSORS,
EXPANDERS, FANS AND BLOWERS
EXPERT TEAM 3
Muhammad Izzuddin Bin Nazir (A16KT0245)
Mohammed Murshed Tamesh ( A16KT4021)
Amy Natasha Binti Ruslan (A16KT0034)
Nur Azreen Binti Azmi (A16KT0312)
Nur Sabrina Binti Dzulkifli (A16KT0323)
Nur Anis Binti Rosli (A16KT0310)
Nur Irsalina Binti Ah Khaliludin (A16KT0319)
1
 1.
Pump
PAGE :
397 (4TH EDITION)
510 (3RD EDITION)

2
 PUMP
▣ To move liquid from one location to another location
▣ The net result from pump is to:
 increase elevation
 increase velocity
 increase pressure of the liquid

▣ The power required to increase the pressure

𝑊 = 𝐹 ∙ 𝑣 ∙ (△ 𝑃)
3
▣ The main methods to move liquid is by;
○ Centrifugal force
○ Displacement
○ Gravity
○ Electromagnetic force
○ Transfer of momentum from another liquid
▣ Two most important things in pumping operation are capacity and head
▣ Capacity is also known as flowrate

Hpump

4
CENTRIFUGAL PUMP

So how
does the
pump
pumps?
5
 CENTRIFUGAL PUMP
▣ It is a rotodynamic pump
▣ In centrifugal pump, mechanical energy is
converted into pressure energy by means
of centrifugal force
▣ Fluid flows from areas of high pressure to
areas of low pressure.
▣ Pumps operate by creating low pressure at
the inlet which allows the liquid to be
pushed into the pump by atmospheric or
head pressure.

6
CHARACTERISTIC CURVE

▣ Each make and model of a

centrifugal pump is supplied
by the manufacturer with a
characteristic curve
determined by the
manufacturer when pumping
water

7
8
• When a characteristic
curve for just one rotation
rate and/or impeller
diameter is available and
an approximate
characteristic curve is
desired for another
rotation rate and/or
impeller diameter, the
affinity laws for a
centrifugal pump can be
applied:
9
 POSITIVE-DISPLACEMENT PUMP

▣ A positive-displacement pump moves a fluid by repeatedly enclosing a

fixed volume and moving it mechanically through the system.
▣ The pumping action is cyclic and can be driven by pistons, screws,
gears, rollers, diaphragms or vanes.
▣ Although there are a wide variety of pump designs, the majority can be
placed into two categories: reciprocating and rotary.

10
Rotary Pumps Reciprocating Pumps

11
Difference between Dynamic and Positive Displacement Pumps

12
 2.
Pump and Motor
PAGE:
450 (4TH EDITION)
559 (3RD EDITION)

13
Pumps and Electric Motors
The three most commonly used pumps are:

Piston or
Radial External
plunger
centrifugal rotary gear
reciprocating
pump pump
pump

14
 CENTRIFUGAL PUMP

Centrifugal pump is selected for industrial service

approximately 90% of the time because it is :
▣ Relatively inexpensive to purchase and install.
▣ Operated at high speed so that it can be driven directly with an electric motor.
▣ Relatively simple in construction
▣ Applicable over a wide range of volumetric flow rate and temperature.
▣ Applicable by staging for the achievement of heads up to 3,200 ft.
▣ Capable of pumping a liquid at a smooth flow rate with a constant discharge pressure.
▣ Easy to operate, with control of the flow rate by a valve on the discharge line.

15
 Centrifugal Pump Limitations
1. It cannot efficiently pump liquids with a kinematic viscosity greater than 100 centistokes
(0:0001 m2/s).
2. For most models, it cannot produce heads greater than 3,200 ft.
3. For most models, the volumetric flow rate must be greater than 10 gpm.
4. Because of NPSH limitation, most models cannot pump liquids that are close to their bubble
point.

16
 Centrifugal Pump Selection
▣ A centrifugal pump, of the common radial type, should be given first consideration
when the pumping requirements fall in the following ranges:

Pumping requirement Range

Volumetric flow rate 10 - 5,000 gpm

Head 50 -3,200 ft

Kinematic viscosity less than 100 centistokes (0:0001 m2/s).

NPSH greater than 5 ft

17
 Pump Selection
▣ Alternative pumps

External rotary gear Reciprocating pumps

Volumetric flow rate to at least 1,500 gpm to at least 500 gpm

Head to at least 3,000 ft up to at least 20,000 ft

Kinematic viscosity 100 to 500,000 centistokes Moderate-up to 100,000

centistokes

18
 3.
Pump and Motor Purchase
Cost
PAGE:
451 (4TH EDITION)
560 (3RD EDITION)

19
 CENTRIFUGAL PUMPS
▣ Cost includes the pump, a base plate & direct-drive coupling
▣ Pump purchase cost correlated with the max value of S that pump can
handle.
▣ Size factor, S which recognizes the fact centrifugal pumps can operate
over a range of flow rate and head combination is

𝑆 = 𝑄(𝐻)0.5

Q = flow rate through the pump (gal/min)

H = pump head (ft)

20
▣ Purchase cost depends on its:
○ Rate of rotation (rpm) in the range of 1800 – 3600 rpm.
○ Number of impellars (1 - 4)
○ The orientation of splitting of the bolted-together pump case (Horizontal Split Case
or Vertical Split Case)
○ Material of construction

𝐶𝐵 = exp(12.1656 − 1.1488 (ln 𝑆) + 0.0862 (ln 𝑆)2 )

𝐶𝑃 = 𝐹𝑇 𝐹𝑀 𝐶𝐵

Where :

𝐹𝑇 = pump−type factor
𝐹𝑀 = material factor

21
Page:
452 (4th Edition)

22
 ELECTRIC MOTORS
▣ Centrifugal pump usually driven by electric motor and its
parameter is power consumption, Pc

𝑃𝑇 𝑃𝐵 𝑄𝐻𝜌
𝑃𝐶 = = =
𝜂𝑃 𝜂𝑀 𝜂𝑀 33 000 𝜂𝑃 𝜂𝑀

Where :
𝜂𝑃 = 𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛𝑎𝑙 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝜂𝑀 = 𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛𝑎𝑙 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 𝑜𝑓 𝑒𝑙𝑒𝑐𝑡𝑟𝑖𝑐 𝑚𝑜𝑡𝑜𝑟
𝑃𝑇 = 𝑡ℎ𝑒𝑜𝑟𝑒𝑡𝑖𝑐𝑎𝑙 ℎ𝑜𝑟𝑠𝑒𝑝𝑜𝑤𝑒𝑟 𝑜𝑓 𝑡ℎ𝑒 𝑝𝑢𝑚𝑝

23
𝜂𝑃 = −0.316 + 0.24015 (ln 𝑄) − 0.01199 (𝑙𝑛𝑄)2

𝜂𝑀 = 0.8 + 0.0319 (ln 𝑃𝐵 ) − 0.00182 (𝑙𝑛𝑃𝐵 )2

Purchase cost depends on:

▣ Power consumption
▣ Rotation of shaft
▣ Type of motor enclosure

 Open, drip-proof : designed to prevent the entrance of liquid and dirt particles but
not airbone moisture, dust and corrosive fumes into the internal working parts of
motor.
 Totally enclosed, fan-cooled (TEFC) : prevents any air from getting inside, thus
protecting against moisture, dust, dirt and corrosive vapors.
 Explosion-proof : protects motor against explosion hazards from combustible
gases, liquids and dust by pressurizing the enclosure with safe gas.
24
𝐶𝐵 = exp(5.9332 + 0.16829 (ln 𝑃𝐶 ) − 0.110056 (ln 𝑃𝐶 )2 + 0.071413 (ln 𝑃𝐶 )3 −0.0063788 (ln 𝑃𝐶 )4 )

𝐶𝑃 = 𝐹𝑇 𝐶𝐵

Where :
𝐹𝑇 = motor-type factor

Page:
453 (4th Edition)

25
 EXTERNAL GEAR PUMPS

• Purchase-cost data for external gear pumps are not widely available as radial
centrifugal pumps
• Cost correlation method used is in terms of flow capacity, Q (gpm), as used by Walas
(1988)
• Design to operated:
• flow rates (10-1500 gpm)
• discharge pressure (up to 200 psia for high-viscosity fluids)
• Pump efficiencies:
• 80% for low-kinematic viscosity liquids
• 50% for high-kinematic viscosity liquids

26
 COST CORRELATION FOR EXTERNAL GEAR PUMPS
(CE=500)

Base f.o.b purchase cost: (10 gpm < Q < 900 gpm)

𝐶𝐵 = exp 7.6964 + 0.1986 ln(𝑄) + 0.0291 ln(𝑄) 2

f.o.b purchase cost for other material:

𝐶𝑃 =𝐹𝑀 𝐶𝐵
𝐹𝑀 is material factor, given in table 22.21

27
 RECIPROCATING PLUNGER PUMPS

▣ Available for a wider range of flow rates

▣ Purchase cost data are not as widely available as radial centrifugal
pumps
▣ The cost models is based on the brake horsepower
▣ By changing the plunger and cylinder diameter, reciprocating
plunger pump of specified horsepower can operate over a 10-fold
range of flow rate and head
▣ Cost correlation method used in terms of brake horsepower, 𝑃𝐵 and
pump efficiency, 𝜂𝑃 (90%)
𝑃𝑇 𝑃𝐵 𝑄𝐻𝜌
𝑃𝐶 = = = Eq (22.16)
𝜂𝑃 𝜂𝑀 𝜂𝑀 33,000𝜂𝑃 𝜂𝑀

28
COST CORRELATION FOR RECIPROCATING PLUNGER PUMPS
(CE=500)

Base f.o.b purchase cost: (1 BHp < 𝑃𝐵 < 200 BHp)

𝐶𝐵 = exp (7.8103+0.26986 ln(𝑃𝐵 ) +0.06718 ln(𝑃𝐵 ) 2 )

f.o.b purchase cost for other material Eq (22.15):

𝐶𝑃 = 𝐹𝑇 𝐹𝑀 𝐶𝐵
Material factor, 𝐹𝑀
Ductile iron 𝐹𝑀 = 1.00
Ni-Al-Bronze 𝐹𝑀 = 1.15
Carbon steel 𝐹𝑀 = 1.50
29 Stainless steel 𝐹𝑀 = 2.20
 Example 16.6 (4th Edition) / Example 22.6 (3rd Edition)

Given density = 71.4lb/ft³ @ 1.14g/cm³ , viscosity = 0.37 cP and vapor pressure = 1.212 atm

263 800,
1. Volumetric flow rate, = , Q = 461 gpm
60(9.54)

• Calculate pressure increase across the pump = 26 atm – 1.5 atm = 24.5 atm

(24.5)(14.696)(144)
2. Calculate pump head, , H = 726 ft
71.4

0.37 30
3. Determine kinematic viscosity = = 0.32 centistokes
1.14
 Suction pressure – vapor pressure
4. Calculate 𝑁𝑃𝑆𝐻 =
liquid density

(1.5 −1.212)(14.696)(144)
= = 8.54 𝑓𝑡
71.4

 Choose radial centrifugal pump

Calculate pump size parameter, S

𝑆 = 𝑄(𝐻)0.5 = 461 (726)0.5 = 12 420 𝑔𝑝𝑚 𝑓𝑡 0.5

𝐶𝐵 = exp(12.1656 − 1.1488 (ln 𝑆) + 0.0862 (ln 𝑆) 2 )

= $ 8,380

From Table 16.20,

Given Q = 461 gpm
H = 726 ft

Choose :
2 stages
Shaft 3,600 rpm 31
𝐹𝑇 = 2.7
▣ Since discharge high pressure , choose cast steel material. 𝐹𝑀 = 1.35

▣ Calculate purchase cost for pump and correcting for CE cost index =
600

𝐶𝑃 = 𝐹𝑇 𝐹𝑀 𝐶𝐵
600
= 2.7 1.35 8380
567

= $ 𝟑𝟐 𝟑𝟎𝟎

32
• From Eq. (16.17), the pump efficiency for Q= 461 gpm & ln(Q)=6.13

𝜂𝑃 =−0.316 + 0.24015 𝑙𝑛𝑄 − 0.01199 𝑙𝑛𝑄 2 = 0.706

• From Eq. (16.16), the pump brake horsepower, 𝑃𝐵 , is

𝑄𝐻𝜌 (461)(726)(9.54)
𝑃𝐵 = = = 137 𝐵𝐻𝑝
33,000𝜂𝑃 33,000(0.706)

• From Eq. (16.18), the motor efficiency for ln 𝑃𝐵 = 4.92 is

𝜂𝑀 = 0.80 + 0.0319 𝑙𝑛𝑃𝐵 − 0.00182(ln 𝑃𝐵 )2 =0.913

• From Eq. (16.16), the power consumption of motor is

𝑃𝐵 137
𝑃𝐶 = = = 150 𝐻𝑝
𝜂𝑀 0.913 33
▣ From Eq (16.19) , the base cost of the motor ln (Pc) = 5.01 and CE index of 567 is

𝐶𝐵 = exp(5.9332 + 0.16829 (ln 𝑃𝐶 ) − 0.110056 (ln 𝑃𝐶 )2 + 0.071413 (ln 𝑃𝐶 )3 −0.0063788 (ln 𝑃𝐶 )4 )

= $ 7910

▣ Because of possible flammability hazard of 1,2-dichloroethane, choose an explosion-proof electric

motor type.

𝐹𝑇 = 1.8

▣ Calculate purchase cost for electric motor

𝐶𝑃 = 𝐹𝑇 𝐶𝐵
600
= (1.8)(7910)(567)
= $ 𝟏𝟓 𝟎𝟕𝟎

Total cost of centrifugal pump and electric motor = $ 32 300 + $ 15 070

= $ 47, 400
34
 4.
Compressor
PAGE :
401 (4TH EDITION)
514 (3RD EDITION)

35
 COMPRESSOR
▣ Function  To increase the velocity / pressure of gases
▣ Liquid can cause degradation to the compressor blades
▣ Use large amount of power input  to increase the pressure, because
gas has large molar volume

Main methods to move a gas:

▣ Centrifugal forces
▣ Displacement
▣ Transfer of momentum

36
 TYPES OF COMPRESSOR

Positive-
Centrifugal Types of
Displacement
Compressors Compressor
Compressors

37
CENTRIFUGAL COMPRESSORS

▣ Widely used because:

o Continuous flow
o Relatively small
o Free of vibration
▣ Significant temperature differences between the
compressed gas and feed gas (moderate
compression ratio)
▣ Need for multistage - achieve compression ratio

38
POSITIVE-DISPLACEMENT COMPRESSORS
• Similar to positive-displacement pumps.

Examples
Reciprocating Two/Three
compressors lobe blowers

Screw
compressors

39
POSITIVE-DISPLACEMENT COMPRESSORS
(RECIPROCATING COMPRESSORS)
▣ Use pistons – single/double action.
▣ Protected by knock-out drums  prevent entry of liquid.
▣ Limitations of single stage:
○ Discharge temperature: 400°F
○ Compression ratios: 2.5-6 (8 with high-molecular
weight gases)
▣ Higher compression ratios  multistage used with
intercooling (water)

40
POSITIVE-DISPLACEMENT COMPRESSORS
(LOBED BLOWER)
▣ A lobed blower, similar to a gear pump.
▣ Limited to low capacity and low heads.
○ Shaft deflection must be kept small
▣ Multiple stages  higher compression ratios.

41
POSITIVE-DISPLACEMENT COMPRESSORS
(SCREW COMPRESSORS)

▣ Able to operate at higher capacities, higher

compression ratios – limited by temperature.
▣ Multiple stages  higher compression ratios, separated
by intercoolers.
▣ Can run dry / flooded with oil.

42
 5.
Expanders
PAGE:
402 (4TH EDITION)
515 (3RD EDITION)

43
 EXPANDERS
▣ Other names: turboexpanders and expansion turbines
▣ Used in place of valves when the pressure decreased
○ To recover power from gas
▣ Temperature of the gas reduced
▣ Widely used at cryogenic conditions
▣ If condensation may occur during expansion, the expander must be
designed to avoid erosion of the impeller

44
EXPANDERS (RADIAL-FLOW TURBINES)

▣ Can handle inlet pressures up to

3000 psi, temperature up to 1000°F
▣ With impeller tip speed of 1000 ft/s,
single stage expansion can reduce
gas enthalpy as much as 50 Btu/lb

45
 6.
Compressor Purchase Cost
PAGE:
459 (4TH EDITION)
569 (3rd EDITION)

46
 OPERATING RANGES OF COMPRESSORS

Centrifugal Reciprocating Screw

Pressure Up to 5,000 psig Vacuum  100,000 psig Up to 400 psig

Flow Rate 1,000  150,000 ACFM 5  7,000 ACFM 800  20,000 ACFM

Horsepower Up to 2,000 per machine Up to 2,000 per machine Up to 6,000 per machine

47
 BRAKE HORSEPOWER & EXIT TEMPERATURE OF
COMPRESSORS

(16.30) & (22.30)

PB = Break horsepower
PI = Inlet pressure (lbf/in^2)
PO = Outlet horsepower (lbf/in^2)
QI = Inlet volumetric flow rate (CFM)
ƞC = Compressor efficiency
k = Constant specific heat ratio
(16.34) & (22.34)
TI = Inlet temperature
TO = Outlet temperature
ƞC = 0.95 (Electric motor)
= 0.65 (Steam turbine)
= 0.35 (Gas turbine) 48
 POWER CONSUMPTION OF COMPRESSORS

(16.29) & (22.29)

PC = Power consumption
PB = Break horsepower
ƞM = Electric motor efficiency (16.18 & 22.18)

49
COST OF COMPRESSORS

50
COST OF COMPRESSORS
(16.35) & (22.35) Type of Fan Size Equation (3rd Equation (4th Ed)
factor, Ed) (CE = 567)
Pc (Hp) (CE = 500)

Centrifugal 200 < Pc CB = exp {7.5800 + CB = exp {9.1553 +

compressor < 30,000 0.80[ln(Pc)]} 0.63[ln(Pc)]}
Steam 1.15
turbine
Gas 1.25 Reciprocating 100 < Pc CB = exp {7.9661 + CB = exp {4.6762 +
turbine compressor < 20,000 0.80[ln(Pc)]} 1.23[ln(Pc)]}

Stainless 2.5
steel
Screw 10 < Pc CB = exp {8.1238 + CB = exp {8.2496 +
Nickel 5.0 compressor < 750 0.7243[ln(Pc)]} 0.7243[ln(Pc)]}
51 alloy
 7.
Fan and Blower
PAGE:
403 (4TH EDITION)
516 (3RD EDITION)

52
 FANS BLOWERS
 Limited to near-ambient suction pressure  Can operate at any suction pressure

 Pressure increase of less than 10%  Compression ratios of up to 2

 To move large quantities of gas with an  Can take a gas at 1 atm and deliver it at up
increase in pressure head of up to 40 in. of to 2 atm
H₂O head
 Most common fans used:  Most common blowers used:
1. Centrifugal fans: achieve highest discharge 1. Centrifugal blower: 100 to 50,00 ICFM (inlet
pressure cubic feet per minute)
i) backward-curved 2. Rotary straight-lobe blower: 20 to 50,000
ii) straight-radial ICFM
2. Axial-flow fans: provide highest flow rates
i) vane axial - compression ratio 1.04
ii) tube axial - compression ratio 1.025
53
 8.
Fan Purchase Cost
PAGE:
456 (4TH EDITION)
565 (3RD EDITION)

54
COST OF FANS

55
COST OF FANS
(16.24)
(22.24)

56
 CALCULATE CB
Type of Flowrate (ACFM) Equation (3rd Ed) Equation (4th Ed)
Fan (CE = 500) (CE = 567)

Centrifugal 1,000 < Q < 100,000 CB = exp {11.0757 - 1.12906[ln(Q)] CB = exp {11.4152 – 1.3805[ln(Q)]
backward- + 0.08860[ln(Q)]^2} + 0.1139[ln(Q)]^2}
curved fan
Centrifugal 1,000 < Q < 20,000 CB = exp {12.1678 – 1.31363[ln(Q)] CB = exp {12.1667 – 1.6407[ln(Q)]
straight- + 0.09974[ln(Q)]^2} + 0.1328[ln(Q)]^2}
radial fan
Vane-axial 1,000 < Q < 800,000 CB = exp {9.5229 – 0.97566[ln(Q)] CB = exp {9.6487 – 0.97566[ln(Q)]
fan + 0.08532[ln(Q)]^2} + 0.08532[ln(Q)]^2}

Tube-axial / 2,000 < Q < 800,000 CB = exp {6.12905 – 0.40254[ln(Q)] CB = exp {6.16328 –
Propeller fan (3rd Ed) + 0.05787[ln(Q)]^2} 0.28635[ln(Q)] +
1,000 < Q < 15,000 0.04866[ln(Q)]^2}
57
(4th Ed)
 POWER CONSUMPTION OF FANS

(16.29) & (22.29)

PC = Power consumption
PB = Break horsepower
ƞM = Electric motor efficiency
Q = Gas inlet flow rate (ACFM)
Ht = Change in total head (in. H2O)
ƞF = Fan efficiency

ƞM = 0.90
ƞF = 0.60 (Static)
= 0.40 (Dynamic)
= 0.70 (Mixture) 58
 Example Fans (Example 22.7 or 16.7)
12,000 𝑓𝑡 3 200+460 𝑅 740 𝑡𝑜𝑟𝑟 14,830 𝑓𝑡 3
▣ 𝑄(𝐴𝐶𝐹𝑀) = 𝑚𝑖𝑛
𝑥 520 𝑅
𝑥 760 𝑡𝑜𝑟𝑟
= 𝑚𝑖𝑛

1502 𝑓𝑡−𝑙𝑏𝑓
▣ Dynamic head = 2(32.2)
= 349 𝑙𝑏𝑚

768−740 𝑡𝑜𝑟𝑟 14.7 𝑙𝑏𝑓/𝑖𝑛2 144 𝑖𝑛2

𝑥 1 𝑎𝑡𝑚 𝑥 𝑥
760 𝑡𝑜𝑟𝑟 1 𝑎𝑡𝑚 𝑓𝑡2
▣ Pressure head = = 1,211 𝑓𝑡 − 𝑙𝑏𝑓/𝑙𝑏𝑚
0.0644 𝑙𝑏𝑚/𝑓𝑡 3

▣ Total change in head = Dynamic + Pressure Head = 19.3 in. of H20

14,830 𝑥 19.3
▣ 𝑃𝑐 = 6,350 𝑥 0.60 𝑥 0.90
= 83.5 𝐻𝑝

▣ CP = 1.45 x 550/500 x exp {12.1678 – 1.31363[ln(14,830)] + 0.09974[ln(14,830)]^2}

▣ CP = $10,080 59
 9.
Blower Purchase Cost
PAGE:
458 (4TH EDITION)
567 (3RD EDITION)

60
 BRAKE HORSEPOWER OF BLOWERS

(16.30) & (22.30)

PB = Break horsepower
PI = Inlet pressure (lbf/in^2)
PO = Outlet horsepower (lbf/in^2)
QI = Inlet volumetric flow rate (CFM)
ƞB = Mechanical efficiency
k = Constant specific heat ratio

ƞB = 0.70 - 0.80 (Centrifugal blowers)

= 0.50 – 0.70 (Straight-lobe blowers)

61
 POWER CONSUMPTION OF BLOWERS

(16.29) & (22.29)

PC = Power consumption
PB = Break horsepower
ƞM = Electric motor efficiency (16.18 & 22.18)

62
COST OF BLOWERS

63
 Type of Size factor, Equation (3rd Equation (4th
COST OF BLOWERS Blower Pc (Hp) Ed) Ed)
(CE = 500) (CE = 567)

(16.31) & (22.31)

Centrifugal 5 < Pc < CB = exp {6.8929 CB = exp {7.0187
(turbo) 1,000 + 0.7900[ln(Pc)]} + 0.7900[ln(Pc)]}
blower

Rotary 1 < Pc < CB = exp CB = exp

straight- 1,000 {7.59176 + {7.71751 +
lobe blower 0.79320[ln(Pc)] – 0.79320[ln(Pc)] –
0.012900[(Pc)]^2} 0.012900[(Pc)]^2}

64
 10.
Differences between Fan,
Blower & Compressor
PAGE:
456 (4TH EDITION)
565 (3RD EDITION)

65
 FANS BLOWERS COMPRESSORS
Sizing Factor Volumetric flow rate, Q Brake horsepower, PB Power consumption, PC

Types - Centrifugal backward- - Centrifugal (turbo) -Centrifugal

curved - Rotary straight-lobe -Reciprocating
- Centrifugal straight-radial -Screw
- Vane-axial
- Tube-axial / Propeller

Cost Fomula CP=FHFM CB CP=Fm-fansCB CP=FDriveFMatCB

CB Different CB formula for CB=exp{6.6547+0.7900[ln(Pc)]} Different CB formula for

Formula different types of fans different types of compressors

Power PC=QHt(in. water)/(6,350 ηFηM) PC=QHt(in. water)/(6,350 ηFηM) PC=PB/ηC

Consumption ηM =90% , FBM = 2.15
Formula

CBM Formula CBM=FBM*∑CP CBM=FBM*∑CP CBM=FBM*∑CP

FBM = 2.15

66
 11.
Exercise 22.9 (3rd Edition)
th
Exercise 16.9 (4 Edition)
PAGE:
497 (4TH EDITION)
600 (3RD EDITION)

67
Exercise 22.9 (3rd edition)
Exercise 16.9 (4th edition)

CE = 550 (3rd edition)

CE = 600 (4th edition)

68
ANSWER (3RD EDITION)

Bare-Module Factor, FBM

Table 16.11 -> 441
Table 22.11 -> 549

Purchase Costs (f.o.b.)

of Other Chemical
Processing Equipment,
CP
Table 16.32 -> 481
Table 22.32 -> 591

69
 CONT.

Bare-Module Factor, FBM

Table 16.11 -> 441
Table 22.11 -> 549

Purchase Costs (f.o.b.)

of Other Chemical
Processing Equipment
Table 16.32 -> 481
Table 22.32 -> 591

CTBM = $ 6,585,746.41 (4TH EDITION)

70
 THANK YOU

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