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    Iida Fvi Station Improvement

    Uploaded by

    Jops Balisi
    This document discusses proposed improvements to IIDA's FVI 1 inspection process for EY series models. Currently 52% of units inspected do not have solder balls but operators still inspect them, wasting time. It is proposed to eliminate the FVI inspection for casings since the process yield is 99.9%. Eliminating this unnecessary inspection would save 51-72% of inspection time per unit and reduce overall production time by 5-9%, lowering costs. Time studies show the standard inspection time could be reduced from 3.88 seconds to 1.99 seconds per unit.

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    Iida Fvi Station Improvement

    Uploaded by

    Jops Balisi
    14 views10 pages
    This document discusses proposed improvements to IIDA's FVI 1 inspection process for EY series models. Currently 52% of units inspected do not have solder balls but operators still inspect them, wasting time. It is proposed to eliminate the FVI inspection for casings since the process yield is 99.9%. Eliminating this unnecessary inspection would save 51-72% of inspection time per unit and reduce overall production time by 5-9%, lowering costs. Time studies show the standard inspection time could be reduced from 3.88 seconds to 1.99 seconds per unit.

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    This document discusses proposed improvements to IIDA's FVI 1 inspection process for EY series models. Currently 52% of units inspected do not have solder balls but operators still inspect them, wasting time. It is proposed to eliminate the FVI inspection for casings since the process yield is 99.9%. Eliminating this unnecessary inspection would save 51-72% of inspection time per unit and reduce overall production time by 5-9%, lowering costs. Time studies show the standard inspection time could be reduced from 3.88 seconds to 1.99 seconds per unit.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    14 views10 pages

    Iida Fvi Station Improvement

    Uploaded by

    Jops Balisi
    This document discusses proposed improvements to IIDA's FVI 1 inspection process for EY series models. Currently 52% of units inspected do not have solder balls but operators still inspect them, wasting time. It is proposed to eliminate the FVI inspection for casings since the process yield is 99.9%. Eliminating this unnecessary inspection would save 51-72% of inspection time per unit and reduce overall production time by 5-9%, lowering costs. Time studies show the standard inspection time could be reduced from 3.88 seconds to 1.99 seconds per unit.

    Copyright:

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    of 10

    IIDA

    (ALL
    (ALL EY
    EY SERIES
    SERIES MODELS)
    MODELS)

    FVI STATION
    IMPROVEMENT
    Trademark: Products: Prepared By:

    Alminda L. Arivan
    History : 1990 - Developed digital speed limiter.
    1946 - IIDA was established by an 1992 - Developed digital speed limiter –
    Aeronautical Engineer, Mr. Yoshihisa Ignition system integrated module.
    Iida at Machida-City Tokyo Japan. 1994 - Developed DC ignition module
    1948 - The company head office was For small engines.
    Moved to new location of Meguro Tokyo. 1995 - Started Production at Laguna,
    1951 - Mistake Plant was newly Built at Philippines.
    Mitaka-City Tokyo. 1996 - Developed ESS (engine safety
    1974 - Developed TCI (transistor Controlled Switch).
    Ignition) system. 1997 - Started production of iron cast
    1979 - Started export Sales for Oversea Flywheel and stamping parts at Chinese
    customer. Partners.
    1980 - Developed Hybrid IC for TCI 1999 - Developed float type oil sensor.
    Systems. 2001 - Increased capacity of Philippines
    1983 - Receive reward from Ministry of Laguna Production Line at IMI.
    Science and Technology on IIDA 2001 - Developed ignition module for
    TCI System. Emission regulation.
    1988 - Developed full automatic winding 2002 - Developed ultra – small sized
    Ignition Coil Machine. Ignition module.
    IIDA Improvement Plan
    Slide 1

    Process : FVI 1

    Observation: Inspection w/out solder balls


    Inspection w/ solder balls

    Out of 60 observations 52% of the units does not have solder


    balls and most of the time the operator is just doing it for extra
    handling/motion. The average inspection time is 3 seconds per
    unit which is very fast and can be eliminated.

    IMI SSCG- Industrial Engineering Group Providing the edge in electronics manufacturing…
    IIDA Improvement Plan
    Slide 3

    - w/out solder balls


    Time Study Observation :
    IIDA / EY SERIES

    FVI 1 (Casing) 1 2 3 4 5 6 7 8 9 10
    Get unit / place under magnifying lense Total Time = 3.6070
    Inspect / get twizer remove solder balls 2.94 4.61 1.59 5.97 1.93 5.1 2.65 5.56 2.44 3.28 36.0700 10 3.6070 Standard Time = 3.8880
    Setaside HPU = 0.001080
    UPH = 926

    Get unit / place under magnifying lense Total Time = 3.2910


    Inspect / get twizer remove solder balls 1.96 2.42 3.3 3.53 4.08 1.88 2.11 5.69 5.66 2.28 32.9100 10 3.2910 Standard Time = 3.5474
    Setaside HPU = 0.000985
    UPH = 1015

    Get unit / place under magnifying lense Total Time = 3.1950


    Inspect / get twizer remove solder balls 5.64 3.06 2.58 2.33 1.5 1.97 2.44 3.18 3.87 5.38 31.9500 10 3.1950 Standard Time = 3.4439
    Setaside HPU = 0.000957
    UPH = 1045

    Get unit / place under magnifying lense Total Time = 3.2310


    Inspect / get twizer remove solder balls 2.63 2.36 3.62 2.11 6.16 2.33 3.52 3.68 1.7 4.2 32.3100 10 3.2310 Standard Time = 3.4827
    Setaside HPU = 0.000967
    UPH = 1034

    Get unit / place under magnifying lense Total Time = 3.1070


    Inspect / get twizer remove solder balls 4.96 2.8 3.71 2.1 5.25 3.31 1.7 1.85 1.46 3.93 31.0700 10 3.1070 Standard Time = 3.3490
    Setaside HPU = 0.000930
    UPH = 1075

    Get unit / place under magnifying lense Total Time = 3.1370


    Inspect / get twizer remove solder balls 2.01 4.36 1.72 2.04 1.68 1.71 6.4 4.29 4.43 2.73 31.3700 10 3.1370 Standard Time = 3.3814
    Setaside HPU = 0.000939
    UPH = 1065
    IIDA Improvement Plan
    Slide 2

    Recommendation:

    Eliminate the FVI on casing since 52% of the inspection time the operator is
    not seeing any solder balls from the units. And most of time the operator is
    just handling the units for the sake that she inspected it . And the process has
    a yield of 99.9% .

    IMI SSCG- Industrial Engineering Group Providing the edge in electronics manufacturing…
    IIDA Improvement Plan
    Slide 3

    Standard Time Detail / Impact:

    CUSTOMER: IIDA

    IMPROVEMENT PER STATION IMPROVEMENT OVERALL STATION


    MODEL HPU HPU % HPU HPU %
    FVI 1 FVI 1 DIFFERENCE DIFFERENCE OVERALL OVERALL DIFFERENCE DIFFERENCE
    (EXISTING) (IMPROVED) (EXISTING) (IMPROVED)
    EY SERIES (ALL) 0.004070 0.001986 0.002084 51% 0.041183 0.039099 0.002084 5%
    EY 26310 0.004070 0.001986 0.002084 51% 0.041959 0.039875 0.002084 5%
    EY 26400 0.007015 0.001986 0.005029 72% 0.059048 0.054019 0.005029 9%
    IIDA Improvement Plan
    Slide 4

    Cost Saving Indicator : Project Implemented on:


    July 26, 2006

    FROM TO
    BACKEND INSPECTION BACKEND INSPECTION
    PROCESS PROCESS

    1 MS 1 1 MS 1

    2 FVI 1 FVI MS1 (c o m p o ne nts/ 2 FVI 1 FVI MS1 (c o m p o ne nts/


    o rie nta tio n) o rie nta tio n)

    3 MS CASING 3 MS CASING

    4 FVI 1 FVI CASING


    (so ld e ra b ility)

    5 FCT 1 4 FCT 1

    Eliminate
    FVI Casing
    Process

    IMI SSCG- Industrial Engineering Group Providing the edge in electronics manufacturing…
    IIDA Improvement Plan
    Slide 5

    Benefits from the Improvement:

    1. Eliminate unnecessary process.


    2. Optimize the time of the operators.
    3. It will save time and energy.
    4. Increase in output.

    IMI SSCG- Industrial Engineering Group Providing the edge in electronics manufacturing…
    IIDA Improvement Plan
    Slide 6

    Cost Benefits from the Improvement:

    INTEGRATED MICROELECTRONICS INC.


    STANDARD & SEMI-CUSTOM GROUP
    INDUSTRIAL ENGINEERING GROUP

    COST SAVINGS FROM IMPROVEMENT

    HPU % IMPROVEMENT (OVERALL BACKEND)


    HPU HPU HPU % Computed
    PRODUCT IMPROVEMENT AREA
    Existing Imprv't Difference Imprv't $ Savings
    IIDA
    ( EY Series Models ) FVI1 Process FVI Station 0.041183 0.039099 0.002084 5% 2647.52
    EY26310 Simplification 0.041959 0.039875 0.002084 5% 39.67
    EY26400 0.059048 0.054019 0.005029 9% 75.23

    Total Savings $2,762.43


    From Aug to Dec

    IMI SSCG- Industrial Engineering Group Providing the edge in electronics manufacturing…
    IIDA Improvement Plan
    Slide 7

    IMI SSCG- Industrial Engineering Group Providing the edge in electronics manufacturing…

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