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ONGC – RATNA PROCESS PLATFORM

PROJECT
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BRIEF PROJECT SCOPE OF WORK

• Oil and Natural Gas Corporation Limited (ONGC), hereinafter called as ‘ONGC’, is
engaged in exploration and exploitation of Western Offshore Field in the Arabian Sea
on the continental shelf of Western India.
• Oil and Natural Gas Corporation Ltd. (ONGC) has taken up development of Ratna - R
Series fields for production of well fluid and transport to Heera Process Complex. The
development scheme which consists of 4 nos of Well head Platforms, one No. Well
head cum riser platform, associated intra field pipelines have already been installed.
• In the present Tender ONGC intends to install a new Process Platform (RPP), which
shall be Bridge connected to Existing R-12A Well Head Platform.
• The RPP Bridge envisaged under present Tender shall cater for routing of bunch of the
various utility/process piping, set of assorted cables / tubing for electrical and
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instrumentation etc. fo interconnections between existing R-12 Platform and RPP. The
bridge length shall be approximately 25 m in length without intermediate support.
• Injection Water will be sourced from nearby existing platform HSD (Heera Field)
where treated water from Heera Process complex is available. Hence 8” x 28 km
Water Injection submarine Pipelines from HSD to RPP is envisaged under the present
scope of Work.
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PROJECT SCOPE OF WORK FOR RPP PROJECT

BELOW ARE THE DETAILED ENGINEERING SCOPE OF WORK BUT NOT LIMITED TO:
• Well fluid handling system for receiving the three phase well fluid from R-Series well
platforms: - 10″ Production manifold & 8″ distribution headers with provision of two nos.
future tapping on production manifold.
• Separation system consisting of one no. 3-phase HP separator with thyristor controlled
heating arrangement for liquid:
• MOL Pump (1+1) with control and metering system.
• 2 nos. GT driven power generation system along with all associated electrical
equipment’s, secondary fuel gas conditioning system and control system including
Demineralized water system
• Booster gas compressor (1+1) for supplying fuel gas to GT and other internal consumption
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if any.
• HP & LP Flare system with flare KODs, flare headers, extended flare stack from the
platform, flame front generator for re-igniting flame on flare tip.
• Injection water booster pump (1+1) and main discharge system with associated
overboard, safety and control system.
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PROJECT SCOPE OF WORK FOR RPP PROJECT

BELOW ARE THE DETAILED ENGINEERING SCOPE OF WORK BUT NOT LIMITED TO:

• One no sodium hypochlorite generator system (Chlorinator).

• Potable water system along with pot water generation (RO with UV: 1+1), storage tank,
pot water pressurized vessel, hot water vessel etc.
• Diesel storage (in crane pedestal) & transfer system (Diesel centrifuge, diesel pumps &
filters). One additional storage tank shall be provided on cellar/main deck.
• Instrument air system with compressor, dryer etc. with 100% redundancy
• Fire suppression system including Fire Water Pump, Deluge System, Fire Water Spray
Network, Hose Reels, Portable CO2, Dry Chemical Fire Extinguishers, DCP Skids, clean
agent system etc.
• One pedestal mounted deck cranes having 25 MT capacity with suitable/sufficient boom
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length to cover total area of the platform.

• HVAC system for 10 person living quarter with kitchen and galley, control room, PLC
room, UPS/Battery room and switch gear room. Adequate Provision of furniture and
fittings for these rooms.
• Sewage treatment and disposal system (one no.) (Electro- Catalytic type) for 30 persons.
• Life Saving Equipments.
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PROJECT SCOPE OF WORK FOR RPP PROJECT

BELOW ARE THE DETAILED ENGINEERING SCOPE OF WORK BUT NOT LIMITED TO:
• Central control room (CCR) with integrated control system which comprises of HMIs, PCs
(DCS based process control system), ESD, F&G and annunciator panel.
• Programmable Logic Controller (PLC) system for sequence & shutdown logic including
Emergency Shutdown (ESD), PLC based Fire & Gas (F&G) System
• SCADA System.
• UPS, Battery & Battery Charger, provision of HT and LT switchgears, power transformers.
• Fire & Gas Detection System including HC, H2S, H2, Triple-IR, Smoke detector, Heat
Detectors, Fusible Plugs etc.
• Building module consisting of three levels will house LQ, PLC Battery room, CCR, E& I
and switch gear, Conference Hall of 30 Person capacity, Galley for 30 Persons, Medical
room, Recreation Lounge + TV room, Library cum documentation room, Office room,
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Safety briefing room, store room.

• One 8″ pre-installed riser at RPP platform
• One 8″ external riser at HSD platform
• New 8” X 10” Launcher at HSD platform
• Deck Extension of 11m X 6m for bridge landing is already available, shall be
strengthened for New Bridge reactions
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PROJECT SCOPE OF WORK FOR RPP PROJECT

As a part of New facilities below are the key equipments / package
• Gas Turbine Generator Module
• Booster Compressor Package including KOD
• IUA Package
• HP Separator
• Skimmer Vessels and Pumps
• DCP Skid
• Fire Water Pumps (Diesel)
• Hypochloride generation package
• Sewage treatment
• Potable Water System
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• Diesel Centrifuge
• MOL Pumps
• Sump Caisson System
• H2S Capsule
• Fuel Gas conditioning Package
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PROJECT SCOPE OF WORK FOR RPP PROJECT

As a part of New facilities below are the key equipments / package

• DCS system package along with 1 nos EWS and 3nos dual stack operator stations
• ESD (SIL3 based PLC system) along with 1nos EWS
• F&G (SIL3 based PLC system) along with 1nos EWS
• Paging system
• Ultrasonic Gas Leak Detection system
• Smoke Aspiration system
• CCTV and Radio system
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Leads identified for Pre-bid Engineering SOW.

SUDARSANAM
SUDARSANAMIYER IYER
Vice
VicePresident,
President,Engineering
Engineering

JAYANTH
JAYANTHRAMANUJAM
RAMANUJAM
Project
ProjectManager
Manager

VEENA.S.V
VEENA.S.V
Project
ProjectCoordinator
Coordinator
  

PADMANABHA SRINIVAS DEBASHISH

DEBASHISHCHATTERJI RAMESH
RAMESHNAGESH PRAVIN
PRAVINPATIL
PATIL SHODHAN
SHODHAN
PADMANABHA SRINIVASVERMA
VERMA CHATTERJI NAGESH
PROCESS
PROCESSLEAD
LEAD INSTRUMENTATION
INSTRUMENTATION ELECTRICAL
ELECTRICALLEAD
LEAD STRUCTURAL
STRUCTURALLEAD
LEAD PIPING
PIPINGLEAD
LEAD MECHANICAL
MECHANICAL
ENGINEER
ENGINEER LEAD
LEADENGINEER 
ENGINEER  ENGINEER
ENGINEER ENGINEER
ENGINEER ENGINEER
ENGINEER LEAD
LEADENGIENEER
ENGIENEER
  
        
SUBHASH
SUBHASH   
SHILPA
SHILPA PRAJWAL
PRAJWALSHETTY
SHETTY RAKSHIT
RAKSHIT SWARNA
SWARNA VIPUL
VIPUL
Engineer Engineer Engineer Engineer
Engineer
Engineer
Engineer Engineer
Engineer Engineer Engineer Engineer
        
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Prebid Engineering SOW.

Technical proposal for the pre-bid engineering work for the following scope

Process
 H&MB with Stream Number Mark-Up On PFD/UFD
 Process & Utility Calculation Report (Including packages/Equipments/Instruments/
Line Sizing Etc.)
 Process Datasheets (Equipment/Packages/Instruments)
 P&IDs Preparation
 Pressure/Temperature Profile For New Pipeline
 Flare & Fire Water Hydraulic Analysis Output
 Vent Dispersion Analysis Output

Piping

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Prepare Equipment Layout ( Greenfield And Brownfield)

 PMS/VMS Verification and Mark-Up (Incl Pipe Wall Thk)
 SP-Item Data Sheets
 Consolidated MTO For Manual and Control Valves (MOC , Platform Wise Incl Dry Wt)
 Consolidated MTO For Bulk – Pipe, Flange, Fittings (MOC , Platform Wise Incl Dry Wt)
 Consolidated MTO For Sp. Items
 Technical Query Generation
 Weight Calculation Deck Wise for Greenfield and Brownfield
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Instrumentation
 RFQ’s for Instrumentation Tagged Items
 I/O List
 Instrumentation Index and Bulk MTO’s

Mechanical
 RFQ’s for Mechanical Tagged Items

Structural / Architectural
 In service Analysis
 Pre-service Analysis
 Pile Drivability Analysis
 MTO’s and WCR
 MTO’s for Arch SOW.
 Preliminary Sketches for Arch SOW,
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Electrical
 RFQ’s for Electrical Items
 Electrical Bulk MTO.
In general, we can agree on a philosophy to provide datasheets + Additional Technical
Notes + Forms + Index to attachments as against a complete RFQ
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Inputs required from ONGC

• Subsequent TQ responses (awaited from ONGC), any existing Platform Data (Not
provided in the but required to be obtained from ONGC), Addendums (if any, awaited
from ONGC).
• Pre Bid quantities of structural steel for topsides of new RPP and topside modifications
of existing platforms will be based on  the Basic Bid Work and Design Criteria
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