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Incident Investigation Workshop - MASTER TEMPLATE
Incident Investigation Workshop - MASTER TEMPLATE
Date: TBA
Time frame: 2 days workshop Investigation and
Location: TBA Management
Training Workshop
IMS-24-01
•Safety
•Introductions – Course Leader(s)
•Timescales
•Breaks / Refreshments / Lunch
•Introductions - Delegates
•Delegates` expectations of the course
•Meeting `Rules` (develop our own)
2
Course Format
Day 1 (am)
60 mins
Module 1 – Introduction – Why investigate incidents? Who is
responsible? 90 mins
Module 2 – Theory – General Requirements
90 mins
Module 3a - Theory – Process of Incident Investigation (part 1)
Day 2 (am)
Module 4b – Causal Tree Analysis – Current Incidents 240 mins
Day 2 (pm)
60 mins
Module 5 – Dealing with the Media
Module 6 – Reporting, Actions and Closure 60 mins
3
What is the Workshop`s
Purpose?
• And as a result:
4
Teams for this week`s
workshop…
•TBA •TBA
•TBA •TBA
•TBA •TBA
•TBA •TBA
5
Module 1
Introduction
—Why investigate incidents?
—Who is responsible?
6
Fundamentals for this
training course
Q 1. Why do we need to
investigate incidents?
CAPTURE IDEAS
Q 2. Who is responsible for ON FLIP CHART
incident investigations?
7
Why we need to
investigate
incidents…
AVOID:
HARMING PEOPLE / ENVIRONMENTIdentify corrective and preventative actions:
WASTING TIME
— Avoid same incident
BEING PROSECUTED
CUSTOMER SUPPLY FAILURES — Avoid similar incident
DAMAGED REPUTATION
COMPARE WITH FLIP CHAR
UNNECESSARY COSTS
INCIDENT
Continuous Identify training
Improvement needs and topics
DETERMINE THE:
— Root Causes
— Relevant Controls
9
Who is responsible for
incident investigations?
— Line / Operational Manager
—INITIAL LEAD
—REPORTING
—SUPPORT OF INVESTIGATORS
—OWNERSHIP OF ACTIONS ARISIN
— Safety / SHEQ Manager — Contractor `s Management
— Trained Investigator
— Equipment Suppliers
—INFORMATION & COMMENTS —LEAD
—ADVISE & SUPPORT —REPORTING
—SUPPORT
Specialists and Technical `Experts`
— Other Relevant Employees
—INFORMATION & COMMENTS —INFORMATION & COMMENTS
—ADVISE & SUPPORT —ADVISE & SUPPORT
10
Incident Investigators Role
11
Current Performance
Current Performance:
The need to investigate incidents….
12
Number of Avoidable MIRs
per month (Linde Group)
16 2012
2013 120
2012 YTD
2013 YTD
Avoidable MIRs per month
12 100
8
60
M AT ON
I40
4 I NFO R
LAT E ST
LY – U SE 20
PL E ON
EXAM
0 0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Key messages:
—Currently having same number of MIRs as per previous year
—We`re not learning from incidents! 13
Total MIRs per RBU:
REE&ME Avoidable and
Unavoidable
End April 2013
10 M A T ION
T I NFO R
E LAT ES V IS I ON)
N LY – US IO N / DI
MPL EO T O REG
EXA E LE V AN T
5
MA KER
(
8 8 7 6 5 5 4 3 3 2
0
RSA RSE RCN REE RNA RSP Gist RAU LE LE/ RGC GHC GTO
RGC
14
Avoidable MIRs for Q1 2013
compared to average per Qtr
since 2010
M A T ION
T I NFO R
6
E LAT ES V IS I ON)
N LY – US IO N / DI
MPL EO T O REG
EXA E LE V AN T
MA KER
(
REE&ME have on
4
average 4 avoidable
MIRs to investigate
per quarter
0
RCN RSE RSA REE RNA RSP RAU RGC
Ave Q for 2010 Ave Q for 2011 Ave Q for 2012 Q1 2013
15
Recent (region / division) MIRs
2012 / 13
(1 of X)
MI RS S Y E AR
H O W S VIOU
S PR E
HICH
MIR-07-15
S W E R THE
APH ) OV
Seatbelt
T G R NT S
O F PH O I N C IDE
D A SET I FI CAN T
D SI G N
H E R
O R OT
R-07-155 MIR-07-148
ermit to Work/Confined Space Lifting operations
16
LTIR
Cases per million hours
3.0
2.6
Linde Group
2.0
2.1 2.0
1.9
139
1.4
1.3
1.0
M AT ION
I NFO R
LAT E ST
LY – U SE
PL E ON
EXAM
0.0
2007 2008 2009 2010 2011 2012
17
LTIR End 2012 vs 2011
Cases per million hours
Key messages:
—REE have made significant improvements in LTIR – very well done
3.0
R MA TION
—Need to keep this up and continue by learning from incident investigations!
F O
IN 2012 LTIRN)
A T E S T IO
S E L D IV IS
O N LY–U EG IO N/ 2011 LTIR
MP LE T O R Group Average
EX A A N T
E R E LEV
2.0
(MAK
1.3
RU
K
1.0
31 19 10 24 10 7 15 14 4 2
0.0
RAU RNA RSA RCN RGC RSP LE GIST REE RSE e LTIR
18
Module 2
19
Terminology
nt = an event in which an accident (or other adverse outcome) happened or could have hap
21
THEORY: Unsafe Acts &
Conditions Underpin
Incidents
(Incident)
22
Linde`s Standard
Requirements
— Including near-misses
23
OPTIONAL SLIDE
EIGA Guidelines on level of
investigation
Major
HIGH LEVEL OF
INCIDENT INVESTIGATION
REQUIRED
25
Near-Misses
•Incident Manager:
–The manager that is responsible for the work activity/operation in which the
incident occurred and therefore is the `owner` of the incident IMS-24-01
INCIDENT MANAGEMENT
•Incident Investigation Sponsor:
–This is typically the senior line manager responsible for the area/activity in
which the incident occurred
•Experts/Technical Specialists:
27
General Requirements:
Some key points from IMS-
24-01
Incident Investigation:
30
Incident Investigators
31
Lead Investigators
32
Incident Investigators
CAPTURE IDEAS
Q 2. What are the undesirable ON FLIP CHART
Investigator?
33
The Characteristics of a Good
Incident Investigator
Ethical Credible
Respectful –wear correct PPE
–comply with rules
Trustworthy –well prepared
Honest –well organised
Observant –decisive
–confident
Analytical –impartial / fair
Perceptive –consistent
–knowledgable
Versatile
Straightforward
Independent Clear
Self Motivated Curious
Persuasive Persistent
Unbiased Flexible
Balanced
Open Minded Challenging
Pragmatic Problem Solver
Good Influencer Positive Attitude
Good Communicator Tenacious
Probing
Good Listener
Calm
Sensitive Passionate (about
Logical investigation and avoiding
harm)
34
Undesirable Characteristics
an Incident Investigator
Conceited Ignorant
Argumentative Negative
Prejudiced Ruthless
Blinkered
Ambiguous
Untrustworthy
Inconsistent
Biased
Disorganised
Unhelpful
Quick to Jump to Conclusions Weak (easily influenced)
•Stop asking questions after just a few facts have been found
36
Module 3a
37
Immediate Actions
(Prepare)
Attend
(Stop? Risk Assess)
Quarantine & Establish
Investigation Team
Capture Evidence The Incident Investigation Process
(+ photos, sketches etc)
Gather Facts
(& history), Interview
Review Documents,
Reconstruct &
Finalise Facts
Identify Actions
to Resume Service
Analyse
(Root Causes)
Report /Actions
(Timings, Agreed)
Attend
(Stop? Risk Assess)
Quarantine & Establish
Investigation Team
Capture Evidence NEAR-MISSES
(+ photos, sketches etc)
Gather Facts
(& history), Interview
Review Documents,
Reconstruct &
Finalise Facts
Identify Actions
to Resume Service
Analyse
(Root Causes)
DISCUSS - WHAT WOULD YOU
Report /Actions TYPICALLY DO AT EACH STAGE?
(Timings, Agreed)
Attend
(Stop? Risk Assess)
Quarantine & Establish
Investigation Team
OCCUPATIONAL ILLNESS
Capture Evidence INCIDENTS
(+ photos, sketches etc)
Gather Facts
(& history), Interview NOTE:
EXPOSURE OFTEN OCCURS
Review Documents, OVER A PERIOD OF TIME
Reconstruct & (E.G. WEEKS TO YEARS)
Finalise Facts
AND SOMETIMES IT IS
NO LONGER PRESENT.
Identify Actions
to Resume Service
Analyse
(Root Causes)
DISCUSS - WHAT WOULD YOU
Report /Actions TYPICALLY DO AT EACH STAGE?
(Timings, Agreed)
Attend
(Stop? Risk Assess)
Quarantine & Establish
Investigation Team
Capture Evidence MINOR INCIDENTS
(+ photos, sketches etc)
Gather Facts
(& history), Interview
Review Documents,
Reconstruct &
Finalise Facts
Identify Actions
to Resume Service
Analyse
(Root Causes)
DISCUSS - WHAT WOULD YOU
Report /Actions TYPICALLY DO AT EACH STAGE?
(Timings, Agreed)
Attend
(Stop? Risk Assess)
Quarantine & Establish
Investigation Team
MAJOR INCIDENTS
Capture Evidence
(+ photos, sketches etc)
Gather Facts
(& history), Interview
Review Documents,
Reconstruct &
Finalise Facts
Identify Actions
to Resume Service
Analyse
(Root Causes)
DISCUSS - WHAT WOULD YOU
Report /Actions TYPICALLY DO AT EACH STAGE?
(Timings, Agreed)
— establish who is in charge & seek others from Linde Capture Evidence
(+ photos, sketches etc)
— start liaison with any emergency services
Gather Facts
(& history), Interview
— check that the incident scene is safe & maintain your safety
Gather Facts
(& history), Interview
Ensure that the Lead Investigator role
is established and others involved have Review Documents,
Reconstruct & Finalise Facts
the right skills / experience /
Identify Actions
characteristics to Resume Service
Identify Actions
to Resume Service
Report /Actions
Probing Questions
— are used to uncover critical / core issues
— are useful for obtaining more detail
— can feel like an interrogation, so should be used in conjunction with other
open questions
51
INTERVIEWING:
Question Types (2 of 2)
Challenging Questions
— used when the interviewee`s answers contradict previous statements
— useful if you feel that the interviewee is missing the point, generalising,
exaggerating or being dismissive
Reflecting Questions
— used to test your understanding of what the interviewee has said
— express you`ve been told in your own words to confirm correct
understanding
Summarising Questions
— used to concisely list or tie together the main points noted in the interview
— a powerful way to show you have made correct records
52
Immediate Actions
(Prepare)
Attend
(Stop? Risk Assess)
Quarantine
Review Documents,
Reconstruct
& Finalise Facts
Identify Actions
to Resume Service
Analyse
(Root Causes)
Report /Actions
(Timings, Agreed)
•Debrief
— Critique each other
— Comments from Trainers
54
Role Play - Scenarios
(2 of 4)
SCENARIO #1
Investigator knowledge:
—A contractor worker has fallen off a
scaffold
—They are seriously ill in hospital and
unable to answer questions
—They had been inducted at the site in
preparation for working on the
assembly of a steel frame for a building
55
Role Play - Scenarios
(3 of 4)
SCENARIO #1
Relevant background information :
—The injured person was not working
under a Permit to Work
—The scaffold was in the process of
being modified – it did not have full
side bars
—The distance fell was about 6 metres
—The injured person was helping the
scaffold team modify the scaffold
in order to complete their work quicker
—Safety fall arrest harnesses were not
in use
—The scaffold was slippery from ice
that had formed overnight
56
Role Play
(4 of 4)
REMEMBER
—Be sensible
—Be fair
—Observers take notes
—Be prepared for constructive critique
As time allows:
—Develop more scenarios
—Inject real life situations
57
Role Play – Scenario #2
58
Role Play – Scenario #2
60
Role Play – Scenario #3
62
Module 3b
Immediate Actions
(Prepare)
Quarantine
Physical Evidence
(+ photos, sketches etc)
Gather Facts
(& history), InterviewNOTE: when reviewing documents,
reconstructing events and finalising
Review Documents, facts be prepared to return back to
Reconstruct previous activities
& Finalise Facts
Identify Actions
to Resume Service
Analyse
(Root Causes)
Report /Actions
(Timings, Agreed)
68
ANALYSE:
Reason`s Swiss Cheese
Model
An organisation's defences against
incidents are modelled as a series of
barriers, represented as slices of the
cheese.
70
Immediate Actions
(Prepare)
Attend
(Stop? Risk Assess)
Analyse
(Root Causes)
Report /Actions
(Timings, Agreed)
6. Propose Preventative
Measures (Controls)
DEVELOPING AND
7. Decide Appropriate IMPLEMENTING
Action SOLUTIONS
8. Follow Up
72
Immediate Actions 1. Initiate the Investigation
(Prepare)
Attend
(Stop? Risk Assess)
Quarantine
Capture Evidence
(+ photos, sketches etc) 2. Gather Information —SEE HOW THE
CAUSAL TREE
Gather Facts
(& history), Interview 3. Reconstruct the Incident ANALYSIS PROCESS
COMPARES
Review Documents, WITH THE GENERIC
Reconstruct 4. Formulate the Facts INCIDENT
& Finalise Facts
INVESTIGATION
Identify Actions 5. Construct Causal Tree PROCESS
to Resume Service & Identify Underlying Causes
8. Follow Up
Communicate & Follow-Up
73
Schematic - Causal Tree
Analysis
Incident
74
OVERVIEW:
Causal Tree Analysis -
ADVANTAGES
Systematic method
complaints
75
Causal Tree Analysis:
BASIC EXAMPLE
76
EXAMPLE: Causal Tree Analysis
within the MIR Report
Template
NB: Behaviours which contributed to the loss/incident should be included in the causal tree
RELEVANT UNDERLYING
IMMEDIATE INCIDENT &
77 LOS
(BASIC/ROOT
Immediate Causes
INCIDENT
Root Causes are the job and personal factors from which
substandard acts and conditions originate.
— May also be called `Basic Causes`, `Underlying Causes`, `Real
Causes`
INCIDENT
81
Organising a Causal Tree
session
— Adhesive tape
— Marker pens
— A board
— Flip chart
82
Causal Tree Analysis
Process - Detail
- Apparent - Interpretation
”He is inattentive“
- Agreed
- Reliable
84
Guidance #2: Construction
of the
Causal Tree
Rules:
Go backwards (right to left) from the
last fact
B A Incident
direction of procedure
A
One fact causing several others
C
B
87
Confirming the logic /
relevant controls (1 of 2)
Incident
No Incident
REMEMBER THE `SWISS CHEESE` MO
NOTE: `5 whys?` iterative question asking technique to identify cause / effect relationships
88
Confirming
Confirming the
the logic
logic //
relevant
relevant controls
controls (2 of 2)
MPLE:
is the car engine not working? - The battery is dead. (first why)
– Because the alternator is not functioning. (second why)
– Because the alternator belt has broken. (third why)
– Because the alternator belt exceeded its useful service life and was not replaced. (fourth
- The vehicle was not maintained according to the service schedule. (fifth why, a root cau
89
Identify Controls
Result:
LIST POSSIBLE CONTROLS
Human Error
Human error occurs when an action or decision leads to an
undesirable unintended outcome. E.g.
— Gone into a room, and forgotten why you went there
— Putting something back in the wrong place (e.g. putting milk into the cupboard rather
than the fridge)
— Tried to brake but hit the accelerator instead
Violation
When a deliberate and intentional action or decision is taken
which contravenes known operational rules, restrictions and/or
procedures. Alternatively, when a person`s behaviour deviates
from accepted and expected behaviours. E.g.
— Knowingly broken the speed limit
— Changing the drill bit without first turning off the power
93
Human Error types
– Perception error
— E.g. misperceiving a reading on a computer display or a road sign
— E.g. mistaking a ‘3’ for an ‘8’ on the display screen
– Memory error
— E.g. forgetting to implement a step in a operating procedure
— E.g. recalling 0131 667 8059 as 0131 677 8059
– Decision error
— E.g. failure to integrate various pieces of data and information, thus
misdiagnosing a process problem
— E.g. dialling home from abroad, and getting connected to a local number
– Action error
— E.g. inadvertently operating the wrong valve
— E.g. mis-keying two adjacent numbers
94
Human Error Analysis –
Influencing Factors
Influencing Examples
Factors
•Workload – rushing to •Inadequate resources for task
The task finish
•Poor planning of task •Inadequate supervision of task
•Constant disturbances &
Communicati •Poor handwriting interruptions
ons •One way non verbal •Language
Procedures
& •Ambiguous wording
documentati •Missing instructions
on
•High background noise •Poorly maintained equipment
Environment •
Poor working conditions
•New starter •Ineffective training
Training & •Lack of
Competence knowledge/competence
•Lack of understanding
Human- •Alarm flood • Poor ergonomics
Machine •Poor design of plant &
Interaction equipment
•Recent bereavement •Fatigued/tired
Personal •Medical condition 95
Human Error Controls
Control Hierarchy.
Eliminate potential for human error – absolutely!
Error-Proof • Microwave oven – if door open, can’t operate
• ATM – must remove card for money to dispense
96
Types of Violation
— Unintentional
— no awareness/knowledge or different knowledge/understanding of a rule or procedure
— not really a violation at all but an error situation
— may result from poor supervision, instruction and training
— Situational
— no way to get the job done otherwise
— violation deemed necessary in order to achieve the desired result
— Organisational benefit
— violation committed with the intention of improving company performance or results
— Personal benefit
— violation committed for personal gain (time, less hassle, financial, reputation etc.)
— Reckless
— violation of known rule, policy or procedure without regard for the consequences
— Routine violations (raising questions about the role of
supervisors /managers)
— Did they know and condone the behaviour?
— Didn’t they know what was going on in their part of the organization?
97
Violations - Understanding
why people behave in
certain ways
– First step in changing behaviour is to understand why people are
currently behaving as they are
– ABC analysis helps you to understand behaviour from the other
person’s perspective
– Activators get us going, consequences keep us going
Causal events,
Outcome of the
circumstances or
conditions (triggers) Observable act that behaviour for the
preceding the a person does or individual.
behaviour, and sets does not do. Influences the
the stage for the likelihood that the
behaviour to occur. behaviour will be
e.g. repeated in future.
– suitable tools & equipment
– information, signs e.g.
– skills and knowledge — save time
– training — receive recognition/praise
– other’s expectations — get injured
– rules — receive a reprimand 98
Violation Controls
—Unintentional
—Situational
—Organisational benefit
—Personal benefit
—Reckless
—Routine violations (raising questions about supervision / management)
Unintentional
Re-evaluate causal tree &
Behaviours as violation of a corrective actions to address
Incident contributory rule or procedure behaviours as appropriate.
investigation
causes
& Causal Tree Consider technical,
(immediate or Violation procedural, behavioural &
underlying) Situational leadership fixes.
Violation
Organisational Routine violation?
Intentional Benefit • Individual or team?
• Does this happen a lot?
Violation • Would other people
have
Personal Benefit done it this way?
Violation Violation
Reckless
ABC Analysis 100
Local example of good
Causal Tree Analysis in AMPLE
CA L EX
REE&ME = MIR S E R T LO
13-16
IN
MIR 13-16
5th February at 09.00am at the Miskolc plant yard loading area a Linde employee cylinder
ator had just finished checking the load of palletised cylinders that had come in on a truck
another site when he fell down a distance of about 1.3m.
uffered an open fracture of an elbow and fractures to the upper part of his right arm.
l recovery is expected in time.
al reports state that his shoe became stuck in a side channel and that this contributed to hi
g balance and falling.
101
Initial findings from
Investigation of MIR 13-16
X AM PLE
CAL E T LO
IN S E R
1. There is no safe access to get onto the platform
truck 2 1
4. Water conditions:
5
102
Causal Tree of MIR 13-16
X AM PLE
LO CAL E
T
INSER
103
Conclusions – CAUSAL TREE
ANALYSIS
The Causal Tree Analysis Method
is a powerful tool to investigate all type of incidents
helps to understand incidents and to find all (root) causes
ensures we identify CONTROLS necessary to prevent future
incidents
By doing that..
...we will improve the quality of our investigations and of the
established controls …
…consequently reduce the number of incidents…
and vitalize our SHEQ Policy to realize our vision of ZERO
HARM!
104
Module 4a
105
TRAINING CASE STUDY:
OOTER SKIDS AT SPILT LOAD FROM FORK
106
INITIAL HANDOUT
107
INITIAL HANDOUT
TO TRAINEES
108
INITIAL HANDOUT
TO TRAINEES
109
INITIAL HANDOUT
TO TRAINEES
The incident
110
INITIAL HANDOUT
TO TRAINEES
Outcome of the
incident
111
Trainees Identify Facts
112
HANDOUT AT A LATER STAGE
113
ONLY HANDOUT AS ADDITIONAL INFORMATION IF THE
COMPEXITY OF THE CAUSAL TREE IS TO BE INCREASED
Example – other facts that could
be
introduced to increase the
complexity
Later in the investigation it was found that:
The forklift truck training program did not cover use with
trailers
114
Start of Causal Tree
115
Continued Development of
Causal Tree
116
Further Development of
Causal Tree
Mr Davis`s driving
No driver safety behaviour did not
program allow for poor conditions
(drive slower)
RELEVANT UNDERLYING
IMMEDIATE INCIDENT
118
(BASIC/ROOT
END OF DAY 1
119
DAY 2
120
Module 4b
121
Local current examples
122
Process
124
Module 5
125
Team brainstorm
What are the `rules` and `guidelines` for dealing with the me
126
Dealing with the media:
Requirements (1 of 2)
RULE # 1: Unless trained in dealing with the media try to avoid doing
so!
130
INCIDENT MANAGEMENT
Immediate Actions
Incident Management involves:
Attend - Make Safe
(Stop? Risk Assess)
• Reporting (What? How? When? Where?
Quarantine & Establish
Who? Why?) Investigation Team
Capture Evidence
• Actions arising (+ photos, sketches etc)
REMEMBER!!!
— All Incidents are to be Reported
GOOD PRACTICE (& LEGAL REQUIREMENT!)
ENABLES OTHERS TO ADD COMMENTS
ENABLES OTHERS TO LEARN THE LESSONS
to:
134
Summary of reporting
details in IMS-24-01 (3 of
4)
Reporting – detailed requirements:
—In addition to the entries made into Synergi®, the local (or
regional) management team must consider whether a written
report is required for certain incidents where specialist
requirements apply and/or where further rigour is appropriate
137
Summary flow chart
NO YES
NO
Does the control measure eliminate, reduce or isolate the
Is the control measure an
hazard? (confirm it is a sustaining control)
administrative type?
YES YES
NO YES
Can it be shown that there are no higher Does the control measure (with others as appropriate) reduce
NO
levels of control measures that could be the risk of recurrence to an acceptable level? (Risk
applied? Assessment review / update)
YES
Take action to adequately
communicate
NO
YES
Has the control measure been
adequately communicated for Does the control measure pass the final quality checks? NO
implementation? (SEE BELOW) FINAL QUALITY CHECKS
(with others as applicable) •Reasonable time to implement
YES •Avoid significant extra burden of work (energy / time)
•Reasonably cost-effective
Incident investigation report •Understood & accepted by affected personnel
control measures agreed •Can be applied on a wider basis e.g. regional / divisional / global
•Provide a `permanent` and robust (reliable / durable) solution
Good quality control
measure actions
`Final Quality Checks` for Control Measure Actions
• As high up the hierarchy of risk control measures as possible (SEE NEXT SLIDE)
139
Hierarchy of Risk Control
Measures
Risk mitigation control measures need to be applied to
modify the level of risk and in accordance with the
following hierarchy:
— Eliminate the hazard
— redesign and change the work system so the hazard is not present
— Substitute to reduce the hazard
— change the material or process and replace with a less hazardous one
— Implement engineering control measures
— equipment/process safeguards against hazards, including isolation of people or
property
— Implement administration control measures
— Work instructions / work procedures (subject to training and competence assessment)
— controlling exposure to hazards, e.g. restricting work time; work at selected time of day
— Manage behaviour (compliance)
— Supervision
— Behavioural safety program, including peer-to-peer observation, consequence
management, etc
— Communications
PREFERABLE
142
Consequence Management
145
Module 7
ollow On Actions…
—What delegates need to do after this worksho
146
Follow-on actions
•Gain certificate!!!
147
Expectations met???
148
FINISH
149