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Theory of Machine: Governors
Theory of Machine: Governors
Governors
Somnath Somadder
Lecturer
Department of Mechanical Engineering,
Khulna University of Engineering & Technology
Governors
HARTNELL GOVERNOR
PORTER GOVERNOR
Governors
• The function of a governor is to regulate the mean speed of an
engine, when there are variations in the load.
2)Mathematically it controls N
t
W h
D h Mg
I
M m r mg
2
1 q
W/2 r 2
Mg
mg 1 q
2 2
mh
Equilibrium Speed of a Porter Governor
2 N
Substituting ,
60
M
2 m + (1 + q)
2 N 2 g
= ×
60 m h
M M
m + (1 + q) 2 m + (1 + q)
2 2 g 60 2 895
N = × = ×
m h 2π m h
Note :
If all links are equal & pivoted on the axis of rotation,
tan tan q 1. Hence the equation becomes;
2m+ M 895
N = ×
m h
Effect of friction at sleeve:
• When the loaded sleeve moves up and down the spindle,
the frictional force acts on it in a direction opposite to
that of the motion of sleeve.
• If F = Frictional force acting on the sleeve in newton,
then the equations for equilibrium speed may be written
as;
Mg ± F
mg + (1 + q) 895
2
N2 = ×
mg h
If all links are equal & pivoted on the axis of rotation,
tan tan q 1. Hence the equation becomes;
2 mg + (Mg ± F) 895
N = ×
mg h
Problem 1
A Porter governor has equal arms each 250 mm
long and pivoted on the axis of rotation. Each ball
has a mass of 5 kg and the mass of the central
load on the sleeve is 25 kg. The radius of rotation
of the ball is 150 mm when the governor begins
to lift and 200 mm when the governor is at
maximum speed. Find the minimum and
maximum speeds and range of speed of the
governor.
; Given : length of upper links = length of lower links =250 mm = 0.25 m
m = 5 kg ; M = 15 kg ; r1 = 150 mm = 0.15m; r2 = 200 mm = 0.2 m
The minimum and maximum positions of the governor are shown in Figs (a) and (b)
.respectively
Minimum speed position :
Let N 1 be the minimum speed.
From fig (a), height of the governor
h1 0.252 0.152 0.2m
Since all links are equal & pivoted on
the axis of rotation, tan tan q 1.
Hence the equation becomes;
2 m + M 895
N =
1 ×
m h
5 + 15 895
2
N1 = × N 1 = 133.8 rpm
5 0.2
Maximum speed position :
Let N 2 be the maximum speed.
From fig (b), height of the governor
h2 0.252 0.22 0.15m
m + M 895
N =
2
2 ×
m h
2 5 + 15 895
N2 = ×
5 0.15
N 2 = 154.5 rpm
The minimum and maximum positions of the governor are shown in Figs (a) and (b)
.respectively
Minimum speed position :
Let N 1 be the minimum speed.
From fig (a), height of the governor
h1 0.252 0.152 0.2m
Since all links are equal & pivoted on
the axis of rotation, tan tan q 1.
Hence the equation becomes;
2 m + M 895
N =
1 ×
m h
5 + 30 895
2
N1 = × N 1 = 177 rpm
5 0.2
Maximum speed position :
Let N 2 be the maximum speed.
From fig (b), height of the governor
h2 0.252 0.22 0.15m
m + M 895
N = 2
2 ×
m h
2 5 + 30 895
N2 = ×
5 0.15
N 2 = 204.4 rpm
mg ( Mg F ) 895
N
2
2
mg h2
(5 9.81) (30 9.81 20) 895
N 2 = 210 rpm
5 9.81 0.15
Hence the range of speed ( N 2 N1 ) (210 172) = 38 rpm
Problem 3
The arms of a porter governor are each 30 cm
long and are pivoted on the governor axis. Mass
of each ball is 2 kg. At the mean speed of 150
rpm, the arm makes 300 with the vertical.
Determine the central load and the sensitivity of
the governor if the sleeve movement is ±2.5 cm.
Given : length of upper links = length of lower links =300 mm=0.25 m
m = 2 kg ; M = ? a = 300 ; N = 150 rpm
0.3 m
0.3 m 30° h2
h1 0.3 m h
mg
mg mg
0.3 m
0.3 m 0.3 m
2.5 cm
Mg/2 2.5 cm Mg/2 Mg/2
W/2
h
r
FC B
w
D
I M
W/2
.. . Porter Governor
Stiffness of spring :
Change in spring force S 2 S1
s
deformation of spring x
b
( S 2 S1 ) s x s (r2 - r1 ) ,Substituting for (S 2 S1 ) in (iii),
a
s (r2 - r1 ) b
2
a 2 (F2 - F1 )
( F2 F1 ) 2 s=2 2
2 a b (r2 - r1 )
Note :
For any intermediate radius of rotation 'r' between max & min values,
the centrifual force FC may be found by interpolation.
F2 F1 F2 F1
i.e. F F1 (r r1 ) OR F F2 (r2 r )
r2 r1 r2 r1
Problem 5
A Hartnell governor having a central sleeve spring
and two right-angled bell crank levers moves between
290 rpm and 310 rpm for a sleeve lift of 15mm. The
sleeve arms and the ball arms are 80 mm and 120 mm
respectively. The levers are pivoted at 120 mm from
the governor axis and mass of each ball is 2.5 kg. The
ball arms are parallel to the governor axis at the
lowest equilibrium speed.
Determine :
1. loads on the spring at the lowest and the highest
equilibrium speeds, and
2. Stiffness of the spring.
3. Initial compression of spring.
Given : N1 = 290 rpm or ω1 = 2 π × 290/60 = 30.4 rad/s ; N2 = 310 rpm or
ω2 = 2 π × 310/60 = 32.5 rad/s ; x = 15 mm = 0.015 m ; ball arm, a = 80 mm = 0.80 m ;
Sleeve arm , b = 120 mm =0.12 m ; r1 = 120 mm = 0.12 m ; m = 2.5 kg
.The minimum and maximum positions of the governor are shown in Figs below
r1 r2
F1 F2
Governor Governor
axis axis
a
a
S2
S1 2
2
b b x
O O
Minimum Speed Position Maximum Speed Position
Here,
1. Sleeve mass is negelcted, i.e. M = 0, and
2. The minimum speed position is same as mean position, i.e. r1 = r
r1
Considering the position of the ball at
F1
radius ‘r1’, as shown in Figure (a) and taking
Governor
axis
moments of all forces about ‘O’
a
S1 S
2 F1 a 1 b (i )
2
b
O where F1 m12 r1 2.5 30.4 2 0.12 277N
Minimum Speed Position
Fig (a)
S1
Substituting in (i), 277 0.12 0.08
2
Spring force in minimum speed position S1 = 831N
r2 Considering the position of the ball at
F2
Governor
radius ‘r2’, as shown in Figure (b) and
axis
a taking moments of all forces about ‘O’
S2
2
x S
O
b
F2 a 2 b (ii ) where F2 m22 r2
2
Maximum Speed Position
b
Fig (b) But sleeve lift x ( r2 r1 )
a
80
i.e.15 ( r2 120) r2 142.5mm 0.1425m
120
F2 2.5 32.52 0.1425 376.3N
S
Substituting in (ii), 376 0.12 2 0.08
2
Spring force in maximum speed position S 2 = 1128N
Stiffness of spring :
S 2 S1 1128 831
s 19.8N / mm
x 15
Initial compression of spring :
S1 831
Initial compression of spring = 42mm
s 19.8
Problem 6
In a spring loaded governor of the Hartnell type,
the mass of each ball is 1kg, length of vertical arm
of the bell crank lever is 100 mm and that of the
horizontal arm is 50 mm. The distance of fulcrum
of each bell crank lever is 80 mm from the axis of
rotation of the governor. The extreme radii of
rotation of the balls are 75 mm and 112.5mm. The
maximum equilibrium speed is 5 per cent greater
than the minimum equilibrium speed which is 360
rpm. Find, neglecting obliquity of arms, initial
compression of the spring and equilibrium speed
corresponding to the radius of rotation of 100 mm.
Given : m = 1 kg ; a = 100 mm = 0.1 m ; b = 50 mm = 0.05 m ; r = 80 mm
m ; r1 = 75 mm = 0.075 m ; r2 = 112.5 mm = 0.1125 m ; N1 = 360 r.p.m. or 0.08 =
ω1 = 2 π × 360/60 = 37.7 rad/s
.The minimum and maximum positions of the governor are shown in Figs below
112.5 mm 75 mm
F2 F1
80 mm 80 mm
a=100 mm a=100 mm
S2
2
S1
x2
2
O b=50 mm O
x1
b=50 mm
Maximum Speed Position Minimum Speed Position
75 mm
F1
Considering the position of the ball at
S1
S1
2 F1 a b (i )
O
x1 2
b=50 mm
where F1 m12 r1 1 37.7 2 0.075 106.6 N
Minimum Speed Position
Fig (a)
S1
Substituting in (i), 106.6 0.1 0.05
2
Spring force in minimum speed position S1 = 426.4N
112.5 mm
F2 Considering the position of the ball at
80 mm radius ‘r2’, as shown in Figure (b) and
a=100 mm
S2 taking moments of all forces about ‘O’
2
S2
x2 F2 a b (ii ) where F2 m22 r2
O b=50 mm 2
Maximum Speed Position
Given the increase in speed =5%,
2 1.05 1 1.05 37.7 39.6 rad / sec
Fig (b)
F2 1 39.62 0.1125 176.4 N
S
Substituting in (ii), 176.4 0.1 2 0.05
2
Spring force in maximum speed position S2 = 705.6 N
Stiffness of spring :
S S b
s 2 1 where x r2 r1
x a
0.05
x 0.1125 0.075 0.01875m
0.1
705.6 426.4
s 14890.67N / m = 14.89N / mm
0.01875
Initial compression of spring :
S 426.4
Initial compression of spring = 1 28.65mm
s 14.89
Equilibrium speed at a radius of 100 mm :
F2 F1 176.4 106.6
F F1 ( r r1 ) 106.6 (0.1 0.075)
r
2 1 r 0.1125 2 0.075
Centrifugal force at 100 mm radius F = 153N
2
2 N
Also, F=m 2 r 153 1 0.1
60
Equilibrium speed at a radius of 100 mm N=373 rpm
Properties of governors
Sensitiveness:
Consider two governors A and B running at the same speed. When this
speed increases or decreases by a certain amount, the lift of the sleeve
of governor A is greater than the lift of the sleeve of governor B. It is
then said that the governor A is more sensitive than the governor B.
In general, the greater the lift of the sleeve corresponding to a given
fractional change in speed, the greater is the sensitiveness of the
governor.
The sensitiveness is defined as the ratio of the difference between the
maximum and minimum equilibrium speeds to the mean equilibrium
speed.
( N 2 N1 ) N N2
Sensitiveness where N Mean speed 1
N 2
2( N 2 N1 )
Sensitiveness
( N1 N 2 )
Properties of governors
Stability:
A governor is said to be stable when for every speed within the
working range there is a definite configuration i.e. there is only one
radius of rotation of the governor balls at which the governor is in
equilibrium.
For a stable governor, if the equilibrium speed increases, the radius of
governor balls must also increase.
Note: A governor is said to be unstable, if the radius of rotation
decreases as the speed increases.
Properties of governors
Isochronism:
A governor is said to be isochronous when the equilibrium
speed is constant (i.e. range of speed is zero) for all radii of
rotation of the balls within the working range, neglecting
friction.
A Porter governor can not be isochronous since the height
of the governor will not be same for all radii of rotation.
However, a spring controlled governor of Hartnell type can
be made isochronous by adjusting the spring tension.
Properties of governors
Hunting:
A governor is said to be hunt if the speed of the engine fluctuates
continuously above and below the mean speed. This is caused by a too
sensitive governor which changes the fuel supply by a large amount
when a small change in the speed of rotation takes place.
For example, when the load on the engine increases, the engine speed
decreases and, if the governor is very sensitive, the governor sleeve
immediately falls to its lowest position.
This will result in the opening of the control valve wide which will
supply the fuel to the engine in excess of its requirement so that the
engine speed rapidly increases again and the governor sleeve rises to its
highest position.
Due to this movement of the sleeve, the control valve will cut off the
fuel supply to the engine and thus the engine speed begins to fall once
again. This cycle is repeated indefinitely.
Properties of governors
Effort and Power of a Governor:
The effort of a governor is the mean force exerted at the sleeve for a
given percentage change of speed.
It may be noted that when the governor is running steadily, there is
no force at the sleeve. But, when the speed changes, there is a
resistance at the sleeve which opposes its motion.
It is assumed that this resistance which is equal to the effort, varies
uniformly from a maximum value to zero while the governor moves
into its new position of equilibrium.
The power of a governor is the work done at the sleeve for a given
percentage change of speed.
It is the product of the mean value of the effort and the distance
through which the sleeve moves.
Mathematically,
Power = Mean effort × lift of sleeve
Controlling Force
F1 F1
O O
400 mm
F2 F2
O O
The equation of a straight line is F=ar+b.
Controlling force (F)
F= +b
r
=a
ar
eF
when r 0.12m, 800 0.12 a b (ii)
bl
us
sta
-b
no
Un
r
a Solving (i) & (ii), a 8750 N / m, b 250
ro
=
ch
eF
Iso
l
St ab F = 8750r - 250 It is a stable governor.