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Paints, Varnishes and Distempers
Paints, Varnishes and Distempers
PAINTS
Paint is applied on timber, metal, brick or other materials in the form of a
liquid which, on drying, forms a thin film on the painted surface. The
essential function of the paint film is to provide protection or decoration
or both. Paint is indispensable for the proper maintenance and
preservation of wooden structures against warping, checking or decay.
Most of the metals corrode if not painted at suitable intervals. Painting
enables the masonry and concrete work to resist checking and disin
tegration, thereby extending the life of structure. Decoration, sanitation
or improved illumination are the additional factors which often make
painting necessary.
Paint is composed of two main components, viz., pigment and organic
binder. Pigment is the solid ingredient of the paint and is used in the
form of a fine powder. Organic binder is the liquid part of the paint and it
is called vehicle. The vehicle varies with the type of paint. It is usually
linseed oil for an oil paint, varnish is kalsomine in case of enamel paints
and it is water in case of cold water paints. A coloured substance which
is spread over a surface and dries to provide a thin decorative or
protective coating.
Red lead : It is an oxide of lead, bright red in colour and is usually sold
in powder form or in the form of paste made by grinding it with linseed
oil. Red lead mixed with linseed oil is considered to be the best primer
both for wooden surface as well as structural steel work. It forms a tough
and durable film which sticks well to the surface.
Lead pigment paints have excellent moisture and mildew resistance
properties. They have good adhesion and the paints film fades only on
account of checking and cracking.
Nut oil : It is a cheap vehicle and a generally used for painting ordinary
works of temporary character. It is colourless, less durable and it dries
very quickly. It is used as a vehicle for white or light coloured paints.
THINNER
(it) Anti-corrosive Paints. This paint is generally used as a metal protection paint for
preserving structural steel work against the adverse effect of fiimes, acids, corrosive
chemicals and the ravages of rough weather. Several types of anti-corrosive paints are
manufactured these days. The pigments used in the various types of paints are dry red
lead, sublimed blue lead, zinc oxide and iron oxide, zinc dust, zinc chromate etc.
linseed oil is generally used as the vehicle. Sometimes, driers and inert fillers are also
added to modify the requirements of the coatings.
(iii) Asbestos Paints. This type of paint is specially suitable for patch
work or stopping leakage in metal roofs. It is also used for painting
gutters, spouts flashings, etc. in order to prevent them from rusting.
Asbestos or fibrous coating is sometimes used as damp-proof cover for
the outer face of the basement walls.
5. Finishing coat. This is the last coat applied on the surface after the
under-coat is properly dry. This coat is applied very carefully in a
workman like manner, so that the finished surface is free from thin
patches and brush marks.
PAINTING IRON AND STEEL WORK
Prevention of rust is one of the important requirements of painting on
metal surfaces. Painting on steel, iron, etc, requires utmost care in the
preparation of the surface for painting.
The mill scale and rust is removed by scrapping or brushing with steel
wire brushes while the oil, grease and dust may be removed by washing
the surface with petrol, benzene or lime water. The clean surface is then
given the priming coat which usually consists of an oxide-of-iron paint.
Priming coat consisting of red lead is considered to be the best. Two or
more coats of the desired paint are then applied over the primed surface
with a brush or by spraying. Care should be taken to see that each
succeeding coat is applied only after the . previous coat has dried
completely. For repainting iron or steel, the same procedure as given in
repainting old wood work is adopted.
PAINTING OF GALVANISED IRON WORK
Galvanised iron is one of the most troublesome metal surfaces to paint. This is on
account of the adhesion difficulty the surface offers, when organic finishes are used.
Galvanised iron should not preferably be painted until it has been exposed to weather
for a year. This is done because after sufficient weathering the zinc coating on the
galvanised , surface gets oxidised, forming a thin film of zinc oxide on the surface to
which paint easily adheres. If, however, weathering before painting is not possible from
consideration of time factor, the new galvanised surface is treated with (i) a solution
prepared by mixing (40) gm. of copper acetate in a litre of water or (it) with a solution
prepared by mixing 13 gm. each of muriatic acid, copper chloride, copper nitrate and
ammonium chloride dissolved in one litre of water. The quantity of solution thus
formed will be sufficient to cover an area of 250 to 300 sq. m. The galvanised iron
surface treated with either of the solutions gets black (due to chemical reaction of
copper present in the solution on zinc) and ensures proper adhesion of paint. A priming
coat consisting of red lead mixed with linseed oil and turpentine in equal proportions is
then applied on the treated surface. When priming coat js dry, the surface can be coated
with desired oil paint.
PAINTING PLASTERED SURFACE
The greatest danger in painting plastered surfaces, particularly if they are
relatively fresh, is the free alkalies present in the lime or cement. . The
free alkalies discolour the paint, destroy its oil and adversely effect the
drying properties of the coating. Therefore, preparation of the surface
before painting is extremely important. The plastered surface should not
ordinarily be painted until it has dried completely. If possible, leave the
walls unpainted for at least first 12 months, so that they may dry out
completely. The walls may, however, be white-washed or paint
Varnish
Vhrnish is a solution of some resinous substance in alcohol, oil or
turpentine. The process of covering the surface with varnish is known as
varnishing. Varnishing is done only on wooden surface. Varnish performs
following functions.
(i) It brings about brilliance to the painted surface.
(ii) It protects the surface against adverse effects of the atmosphere.
(iii) It increases the durability of the paint film.
(iv) It beautifies the surface without hiding the beautiful grains of the
wood.
(v)Varnish plays an important part in finishing wooden surfaces of doors,
windows, floors, furniture, etc.
Properties of Good Varnish
1. Varnish should not shrink or show cracks after drying.
2. The thin film of varnish developed after drying on the surface should
be tough, hard and durable,
3. They when varnished surface is exposed to atmospheric action.
4. It should make the surface glossy.
5. It should dry rapidly.
6. It should impart the finished surface uniform colour and pleasing
appearance.
7. It should not hide the natural grains of the surface.
Constituents of the Varnish
A varnish has usually three elements:
1. Resins or resinous material
2. 2. Driers and
3. 3. Solvents.
1. Resinous materials: Copal, lac, or shellac, amber and rosin are the
commonly used resins for varnishes.