OVERALL OEE

EQUIPMENT
EFFECTIVENESS

CODI SYSTEM
CODI COMPANY

 The CODI company develops solutions

for optimization in industrial processes,
focused on competition earning of its
customers through continuous improvement.
Its solutions serve the various segments
of the market, since metal mechanics,
furniture, plastic industry, milling,
automotive, textile and many others.
TOPICS COVERED

Overview

OEE

CODI System

PDCA
1. OVERVIEW


Companies objetives:
Generate profits in a
sustainable way.
The profits allow the growth
and perpetuation of the company,
but the company only survives in
the long run if it is in harmony
with society and the environment.
1. OVERVIEW

 How to generate more profits?



 Increasing revenue


 X


 Decreasing costs

2. OEE



2. OEE

 OEE – Overall Equipment

Effectiveness.


Indicator used worldwide to evaluate the

effectiveness of the use of equipment.
It helps identifying the causes of waste.
2. OEE

In Brazil, companies that do not work



with lean manufacturing have OEE in

the range of 40%.


 Companies that seek to work with

lean production have rates between
85 and 90%.

2. OEE

 OEE (%)
 =
 Availability (%)
 X
 Quality (%)
 X
 Performance (%)
2. OEE


3. CODI SYSTEM

The CODI system

provides tools
to identify the
waste and
evaluate the
results.
3. CODI SYSTEM

The data collector called CDI100 is utilized

for machine checking and retrieves data from
the operator.
The collector have four digital
inputs / outputs , that can :
Receive information of parts produced.
Receive a signal from the machine to raise an
event.
Lock the machine in a pause or at the end of
production.
Turn off the machine at the end of production.

The communication with the collector server is through the

Ethernet network, which covers almost 100% presence of
industrial facilities.
The collector has two inputs for connecting a PS2 keyboard and
barcode reader.
3. CODI SYSTEM

The system CODI is fully WEB and can be

accessed by a registered user at any computer
that has access to the corporate network. If
company policy permits, a manager can monitor
its manufacturing facility anywhere in the
world.
The server can be installed on a computer
anywhere in the company, provided they have
access to the network.

The analysis reports are generated in PDF format.

Thus, they can be sent by email or printed
anywhere.
3. CODI SYSTEM - HOME

The main screen is

the starting point
to access all
system features
CODI.

On the left is the

tree with the
configuration
options and
reports.
3. CODI SYSTEM - HOME

Each feature has a

virtual collector
where you can view
the same
information as the
physical collector
installed next to
a productive
resource.
3. CODI SYSTEM - MONITOR RESOURCE

The resource
monitor shows the
current status of
all system
resources CODI.

Also shown are all

resource
information.
3. CODI SYSTEM - CHART OF EVENTS

Clicking on the
feature, the
system displays
the graph of
events up to
twelve hours ago.

By passing the
mouse over an
event in the graph
of events, shows
all information
related to that
event.
3. CODI SYSTEM - PERMITS

The system allows

users to create
groups and assign
different access
permissions to
certain features
as needed by the
client.
3. CODI SYSTEM - EFFICIENCY GENERAL - OEE

Show all
information for
analysis of
resource
performance in a
given period.
3. CODI SYSTEM - EFFICIENCY GENERAL - OEE
Field Description
A Time shift Total time for the calendar shift.

B Downtime due to lack Time that the action was stopped by a parade of type a lack of
of planning planning.

C Downtime related to Time that the action was stopped by motives relating to the
the feature appeal, that are under the control of the operator. Example:
cleaning injector nozzle.
D Downtime not related Time that the action was stopped by motives not related to the
to the feature resource,that are not under control of the operator. Example:
Lack of energy.
E Downtime per Setup Downtime for the Setup type. Example: exchange matrix, machine
adjustment.
F Shift Time Time the machine was producing.

G Standard time of Estimated time that the action has been producing good parts. It
production of good is the sum of the number of good parts times the standard time
parts of the part.

H Standard time Estimated time that the action has been producing bad parts. It
production of bad is the sum of the number of bad parts times the standard time of
parts the part.
3. CODI SYSTEM - EFFICIENCY GENERAL - OEE

Field Description
=F/A Availability index #1 Shows in percentage terms how long the resource has been producing during the
calendar time.
=F/(A-B) Availability index #2 Shows in percentage terms how long the resource has been producing during the
calendar time, but do not take into account the stops for lack of planning.

=F/(A-B-D) Availability index #3 Shows in percentage terms how long the resource has been producing during the
calendar time, but do not take into account the stops for lack of planning or those
not directly connected to the operator.
=(G+H)/F Operational performance index Indicates the machine's performance relative to standard time, registered in the
system.
=G/(G+H) Quality Index Indicates in percentage terms how much time the appeal was producing bad parts
with respect to the total production time.
=G/A OEE Index #1 Indicates the overall efficiency of the resource, considering all the stops.

=G/(A-B) OEE Index #2 Indicates the efficiency of the resource, regardless of the stops for lack of
programming. It is used to estimate the production management.
=G/(A-B-D) OEE Index #3 Indicates the efficiency of resource taking into account only the stops for the
operator. Indicates the efficiency of the operator.
3. CODI SYSTEM - ANALYSIS OF HAND-TO-WORK

Show all information for

performance analysis of the
selected employee in a given
period.
3. CODI SYSTEM - GRAPH OF STOPS

Shows the main

stops of a
feature in the
selected period.

You can set the

number of stops
that will be
shown in the
report. The
default value is
5.

The charts are

presented in a
descriptive way
and through a
3. CODI SYSTEM - HISTORY OF STOPS

Shows every stop

of the resources
in the selected
period in
chronological
order.
3. CODI SYSTEM – CROSS-TABLE OF STOPS

Shows the charts

for a selected
period in the form
of cross-table.

Lets compare the

occurrence of a
particular type of
arrest in more
than one resource.
3. CODI SYSTEM - GRAPHIC PERFORMANCE

Graph to visualize
the performance of
the resource with
respect to the
standard account.

It allows to
analyze anomalies
that generate the
falling rate of
production of a
resource.

Also helps to
identify anomalies
in the pace of
production.
3. CODI SYSTEM - SCHEDULE OF QUANTITIES

Cross-table
showing the
quantity of an
item produced by
one or more
resource in a
given period.

Indicates the
number of good
parts, bad and the
total.

Allows comparisons
between resources
that produce the
same parts.
3. CODI SYSTEM- QUANTITY SHIFT WORK

Report similar to
the quantity
produced, but
separates the
results by turns.

Allows comparisons
between resources
that produce the
same number and
also between
different shifts.
3. CODI SYSTEM - STATEMENT OF TAILINGS

Shows the main

reasons of
resource
rejection in the
selected period.

You can set the

number of reasons
that will be
shown in the
report.

Tailing reasons
are presented
descriptively and
through a chart.
3. CODI SYSTEM - CROSS TABLE TAILINGS

Cross-table
showing the
reasons for
appeal and
reject the item
at a time.

Allows
comparison
between
resources and
quality of items.
3. CODI SYSTEM - REPORT OF EVENTS

Report to
visualize all
the events that
occurred in the
appeal.

It is not used
for analysis
purposes, only
for system
maintenance or
to examine some
very specific
detail.
3. CODI SYSTEM - EFFICIENCY BY ITEM

Report that
permit visualize
the total amount
produced for the
selected item,
as well as all
the resources
that were
produced and
their efficiency
indexes.
3. CODI SYSTEM - EVENTS GRAPHICS

The event function

allows you to view
graphics in a
simple and
intuitive entire
history of the
appeal within the
time period
selected.

By passing the mouse over an event in the graph of events, shows

all information related to that event.
3. SYSTEM CODI – FACTORY CALENDAR

The chart shows

calendar factory
in a clear and
intuitive
calendars that
were registered in
the system.

Clicking on a term
opens the system
options to delete
or edit this
period.
3. CODI SYSTEM - REGISTERED PERFORMANCES

Shows the
performances
registered for
the items in
their resources
where they are
produced.
3. CODI SYSTEM - CHART TAILING REASONS
3. CODI SYSTEM – EFFICIENCY HOURS
3. CODI SYSTEM – PRODUCTION PER HOURS
3. CODI SYSTEM – INTERACTIVE ANALYSIS EFFICIENCY (QUALITY)
3. CODI SYSTEM – INTERACTIVE ANALYSIS EFFICIENCY (DETAILED)
4. PDCA

The CODI system can generate improvements

in the productive process itself, but the
goal is to generate information in a clear
and reliable for taking action on the
process.

One of the methods widely adopted to

address the causes of waste is the PDCA.
CONTACT

The CODI appreciates the availability and competitiveness

initiative to be looking for his team and company, we know this
is what ensures the sustainability of enterprises and
institutions at this juncture.

The CODI is available for any clarification present and future

within its expertise.

 Contacts:
atendimento@codi.com.br
fabio@codi.com.br
Fone: +55 (54) 3028-1005
Fax: +55 (54) 3028-1019
Cel: +55 (54) 8402-7590