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Industrial Management Unit V: Mrs D Pratibha Associate Professor Anurag Group of Institutions
Industrial Management Unit V: Mrs D Pratibha Associate Professor Anurag Group of Institutions
UNIT V
CONTEMPORARY MANAGEMENT TECHNIQUES
MRS D PRATIBHA
ASSOCIATE PROFESSOR
ANURAG GROUP OF INSTITUTIONS
MANAGEMENT INFORMATION SYSTEM
• The following are some of the justifications for having an MIS system
• Decision makers need information to make effective
decisions. Management Information Systems (MIS) make this possible.
• MIS systems facilitate communication within and outside the
organization – employees within the organization are able to easily
access the required information for the day to day operations.
Facilitates such as Short Message Service (SMS) & Email make it
possible to communicate with customers and suppliers from within
the MIS system that an organization is using.
• Record keeping – management information systems record all
business transactions of an organization and provide a reference point
for the transactions.
Components of MIS
• Utilizing a systemic approach, the system is able to efficiently keep production up to schedule
through data analysis and simple integration. Although the system cannot run a production facility
all on it’s own, it still is able to maintain a steady flow of materials throughout the supply chain
through decision-making capabilities. Various functions of an MRP system include the following:
• Inventory Management - Arguably the main objective of an MRP system, the feature is to ensure
that materials are available at a moments notice. This eliminates the need for manual-entered data
and is able to carry out material orders with ease. It also is able to alert the facility when products
are ready to be delivered.
• Cost Reduction - In correlation with inventory management, cost is reduced significantly.
Through ensuring a steady flow of inventory, holding and untimely-delivery cost are reduced,
ultimately bringing more revenue into the operation.
• Production Optimization - Although the main goal of MRP is to oversee and manage materials, it
benefits the rest of the system as well. As materials are flowing throughout the supply chain,
equipment and employees are able to work at a much faster and efficient rate as well.
• Implementing an MRP system can be extremely beneficial to your production facility, but as
mentioned previously, the system is not enough by itself. As manufacturers are looking for ways to
enhance production, many are coming to the same solution - advanced planning and scheduling
software (APS).
Advanced Planning and Scheduling (APS) with Materials Requirements Planning (MRP)
• Continuous improvement:
• Attacking fundamental problems and anything that does not
add value to the product.
• Devising systems to identify production and allied problems.
• Simplicity: Simple systems are simple & easy to understand,
easily manageable and the chances of going wrong are very
low.
• A product: oriented layout for less time spent on materials and
parts movement.
• Quality control at source to ensure every worker is solely
responsible for the quality of their own produced output.
• Eliminating waste: There are seven types of waste:
• Waste from product defects.
• Waste of time.
• Transportation waste.
• Inventory waste.
• Waste from overproduction.
• Processing waste.
• Waste minimization is one of the primary objectives of Just In Time system. This needs
effective inventory management throughout the whole supply chain. Initially, a
manufacturing entity will seek to reduce inventory and enhance operations within its own
organization. In an attempt to reduce waste attributed to ineffective inventory
management, SIX principles in relation to JIT have been stated by Schniededans and they
are:
• Reduce buffer inventory.
• Try for zero inventory.
• Search for reliable suppliers.
• Reduce lot size and increase the frequency of orders.
• Reduce purchasing cost.
• Improve material handling.
Advantages & Disadvantages of Just-In-Time Systems
• Total quality management originated in the industrial sector of Japan (1954). Since that time
the concept has been developed and can be used for almost all types of organizations such as
schools, motorway maintenance, hotel management and churches. Nowadays, Total Quality
Management is also used within the e-business sector and it perceives quality management
entirely from the point of view of the customer. The objective of TQM is doing things right the
first time over and over again. This saves the organization the time that is needed to correct
poor work and failed product and service implementations (such as warranty repairs).
• Total Quality Management can be set up separately for an organization as well as for a set of
standards that must be followed- for instance the International Organization for
Standardization (ISO) in the ISO 9000 series. Total Quality Management uses strategy, data
and communication channels to integrate the required quality principles into the organization’s
activities and culture.
Total Quality Management principles
TQM has a number of basic principles which can be converted to the figure below.
•
•Focus on customer
•When using TQM it is of crucial importance to remember that only customers determine the level
of quality. Whatever efforts are made with respect to training employees or improving processes,
only customers determine, for example through evaluation or satisfaction measurement, whether
your efforts have contributed to the continuous improvement of product quality and services.
•Employee involvement
•Employees are an organization’s internal customers. Employee involvement in the development of
products or services of an organization largely determines the quality of these products or
services. Ensure that you have created a culture in which employees feel they are involved with
the organization and its products and services.
•Process centred
•Process thinking and process handling are a fundamental part of total quality management.
Processes are the guiding principle and people support these processes based on basis objectives
that are linked to the mission, vision and strategy.
•Integrated system
•Following principle Process centred, it is important to have an integrated organization system that
can be modelled for example ISO 9000 or a company quality system for the understanding and
handling of the quality of the products or services of an organization.
• Strategic and systematic approach
• A strategic plan must embrace the integration and quality
development and the development or services of an organization.
• Decision-making based on facts
• Decision-making within the organization must only be based on
facts and not on opinions (emotions and personal interests). Data
should support this decision-making process.
• Communication
• A communication strategy must be formulated in such a way that
it is in line with the mission, vision and objectives of the
organization. This strategy comprises the stakeholders, the level
within the organization, the communications channels, the
measurability of effectiveness, timeliness, etc.
What is the Capability Maturity Model? (CMM)
•1. Goals
•2. Commitment
•3. Ability
•4. Measurement
•5. Verification
Levels of the CMM
There are five levels of the CMM:
•Level 1 - Initial
• Processes are usually ad hoc and the organization usually does not provide a stable environment. Success in these
organizations depends on the competence and heroics of the people in the organization and not on the use of proven
processes. In spite of this ad hoc, chaotic environment, maturity level 1 organizations often produce products and services
that work; however, they frequently exceed the budget and schedule of their projects.
• Organizations are characterized by a tendency to over commit, abandon processes in the time of crisis, and not be able to
repeat their past successes again.
• Software project success depends on having quality people.
•Level 2 - Repeatable
• Software development successes are repeatable. The processes may not repeat for all the projects in the organization. The
organization may use some basic project management to track cost and schedule.
• Process discipline helps ensure that existing practices are retained during times of stress. When these practices are in place,
projects are performed and managed according to their documented plans.
• Project status and the delivery of services are visible to management at defined points (for example, at major milestones
and at the completion of major tasks).
• Basic project management processes are established to track cost, schedule, and functionality. The minimum process
discipline is in place to repeat earlier successes on projects with similar applications and scope. There is still a significant
risk of exceeding cost and time estimate.
•Level 3 - Defined
• The organization’s set of standard processes, which is the basis for level 3, is established and improved over time. These
standard processes are used to establish consistency across the organization. Projects establish their defined processes by
the organization’s set of standard processes according to tailoring guidelines.
• The organization’s management establishes process objectives based on the organization’s set of standard processes and
ensures that these objectives are appropriately addressed.
• A critical distinction between level 2 and level 3 is the scope of standards, process descriptions, and procedures. At level 2,
the standards, process descriptions, and procedures may be quite different in each specific instance of the process (for
example, on a particular project). At level 3, the standards, process descriptions, and procedures for a project are tailored
from the organization’s set of standard processes to suit a particular project or organizational unit.
• Level 4 - Managed
– Using precise measurements, management can effectively control the software development effort. In particular,
management can identify ways to adjust and adapt the process to particular projects without measurable losses of
quality or deviations from specifications. At this level organization set a quantitative quality goal for both software
process and software maintenance.
– Subprocesses are selected that significantly contribute to overall process performance. These selected subprocesses are
controlled using statistical and other quantitative techniques.
– A critical distinction between maturity level 3 and maturity level 4 is the predictability of process performance. At
maturity level 4, the performance of processes is controlled using statistical and other quantitative techniques, and is
quantitatively predictable. At maturity level 3, processes are only qualitatively predictable.
• Level 5 - Optimizing
– Focusing on continually improving process performance through both incremental and innovative technological
improvements. Quantitative process-improvement objectives for the organization are established, continually revised to
reflect changing business objectives, and used as criteria in managing process improvement. The effects of deployed
process improvements are measured and evaluated against the quantitative process-improvement objectives. Both the
defined processes and the organization’s set of standard processes are targets of measurable improvement activities.
– Process improvements to address common causes of process variation and measurably improve the organization’s
processes are identified, evaluated, and deployed.
– Optimizing processes that are nimble, adaptable and innovative depends on the participation of an empowered
workforce aligned with the business values and objectives of the organization. The organization’s ability to rapidly
respond to changes and opportunities is enhanced by finding ways to accelerate and share learning.
– A critical distinction between maturity level 4 and maturity level 5 is the type of process variation addressed. At
maturity level 4, processes are concerned with addressing special causes of process variation and providing statistical
predictability of the results. Though processes may produce predictable results, the results may be insufficient to
achieve the established objectives. At maturity level 5, processes are concerned with addressing common causes of
process variation and changing the process (that is, shifting the mean of the process performance) to improve process
performance (while maintaining statistical probability) to achieve the established quantitative process-improvement
objectives.
What is supply chain management (SCM)
• Supply chain management (SCM) is the broad range of activities required to plan,
control and execute a product's flow from materials to production to distribution in the
most economical way possible.
• SCM encompasses the integrated planning and execution of processes required to
optimize the flow of materials, information and capital in functions that broadly
include demand planning, sourcing, production, inventory management and logistics --
or storage and transportation. Companies use both business strategy and specialized
software in these endeavors to create a competitive advantage.
• Supply chain management is an expansive and complex undertaking that relies on each
partner -- from suppliers to manufacturers and beyond -- to run well. Because of this,
effective supply chain management also requires change management, collaboration
and risk management to create alignment and communication between all the
participants.
• In addition, supply chain sustainability -- which covers environmental, social and legal
issues, in addition to sustainable procurement -- and the closely related concept of
corporate social responsibility -- which evaluates a company's effect on the
environment and social well-being -- are areas of major concern for today's companies.
Benefits of supply chain management
• Application Logic
• Help Functions
• Common service Functions
• Word Processing and Text editing
• Diagnostic Functions
• Screen based flow control
• Transaction flow control
• Enterprise modeling
BUSINESS PROCESS RE-ENGINEERING
• Business Process Reengineering involves the radical redesign
of core business processes to achieve dramatic improvements
in productivity, cycle times and quality. In Business Process
Reengineering, companies start with a blank sheet of paper
and rethink existing processes to deliver more value to the
customer. They typically adopt a new value system that places
increased emphasis on customer needs. Companies reduce
organizational layers and eliminate unproductive activities in
two key areas. First, they redesign functional organizations
into cross-functional teams. Second, they use technology to
improve data dissemination and decision making.
How Business Process Reengineering works:
• The Kanban Method follows a set of principles and practices for managing and improving the flow of
work. It is an evolutionary, non-disruptive method that promotes gradual improvements to an organization’s
processes. If you follow these principles and practices, you will successfully be able to use Kanban for
maximizing the benefits to your business process – improve flow, reduce cycle time, increase value to the
customer, with greater predictability – all of which are crucial to any business today.
• The four foundational principles and six Core Practices of the Kanban Methodology are provided below:
• Foundational Principles
• Start with what you are doing now: The Kanban Method (hereafter referred to as just Kanban) strongly
emphasizes not making any change to your existing setup/ process right away. Kanban must be applied
directly to current workflow. Any changes needed can occur gradually over a period of time at a pace the
team is comfortable with.
• Agree to pursue incremental, evolutionary change: Kanban encourages you to make small incremental
changes rather than making radical changes that might lead to resistance within the team and organization.
• Initially, respect current roles, responsibilities and job-titles: Unlike other methods, Kanban does not
impose any organizational changes by itself. So, it is not necessary to make changes to your existing roles
and functions which may be performing well. The team will collaboratively identify and implement any
changes needed. These three principles help the organizations overcome the typical emotional resistance
and the fear of change that usually accompany any change initiatives in an organization.
• Encourage acts of leadership at all levels: Kanban encourages continuous improvement at all the levels
of the organization and it says that leadership acts don’t have to originate from senior managers only.
People at all levels can provide ideas and show leadership to implement changes to continually improve the
way they deliver their products and services.
5s model:
• 5S represents Japanese words that describe the steps of a workplace
organization process. English equivalent words are shown in parenthesis
• Seiri (Sort)
• Seiton (Straighten, Set)
• Seiso (Shine, Sweep)
• Seiketsu (Standardize)
• Shitsuke (Sustain)
• In simple terms, the five S methodology helps a workplace remove items
that are no longer needed (sort), organize the items to optimize efficiency
and flow (straighten), clean the area in order to more easily identify
problems (shine), implement color coding and labels to stay consistent
with other areas (standardize) and develop behaviors that keep the
workplace organized over the long term (sustain).
• It is also referred to as 6S or 5S+S (adding Safety or Security) or even 7s
(adding Spirit and Safety).
SIX SIGMA
INTRODUCTION TO STRATEGIC MANAGEMENT
• The balanced scorecard is used to attain objectives, measurements, initiatives, and goals
that result from these four primary functions of a business. Companies can easily
identify factors hindering business performance and outline strategic changes tracked by
future scorecards.
• The balanced scorecard can provide information about the company as a whole when
viewing company objectives. An organization may use the balanced scorecard model to
implement strategy mapping to see where value is added within an organization. A
company also uses a balanced scorecard to develop strategic initiatives and strategic
objectives.
• Characteristics of the Balanced Scorecard
Model
Information is collected and analyzed from four
aspects of a business:
• Learning and growth
• Business processes .
• Customer perspectives
• Financial data
Bench marking
• What is Benchmarking?
• Benchmarking is a process of measuring the performance of a company’s
products, services, or processes against those of another business considered to
be the best in the industry, aka “best in class.” The point of benchmarking is to
identify internal opportunities for improvement. By studying companies with
superior performance, breaking down what makes such superior performance
possible, and then comparing those processes to how your business operates,
you can implement changes that will yield significant improvements.
• That might mean tweaking a product’s features to more closely match a
competitor’s offering, or changing the scope of services you offer, or installing a
new customer relationship management (CRM) system to enable more
personalized communications with customers.
• There are two basic kinds of improvement opportunities: continuous and
dramatic. Continuous improvement is incremental, involving only small
adjustments to reap sizeable advances. Dramatic improvement can only come
about through reengineering the whole internal work process.
Strength: Weakness:
Opportunities: Threats:
modules
Unit I-V
Unit I:
• Principles of management(LAQ)
• Functions of a manager(LAQ)
• 14 points of Henry Fayol(LAQ)
• Leadership and its types(LAQ)
• Social responsibility(LAQ)
Unit II:
• Factors affecting plant layout(LAQ)
• Methods of production(SAQ)
• Work study(SAQ)
• Small problems in statistical Quality control( P, X,C AND N charts)(SAQ)
• Acceptance sampling(SAQ)
Funtions of HR Manager(SAQ)
Difference between recruitment, staffing and placements, selections( SAQ)
UNIT III:
Need for Inventory control( SAQ,LAQ)
EOQ, ABC ANALYSIS( SAQ)
Functions of Marketing(LAQ)
UNIT IV:
problems on PERT AND CPM(LAQ) –VERY VERY IMPORTANT
Project crashing –simple problems(SAQ)
Unit V:
Elements of corporate planning process(LAQ)
Swot analysis(LAQ)
Important questions for final exam: