Organization

Method
Procedure
Finance
 Organization
 Ministry Of Construction
 DHSHD
 Working Committee
 Design & Planning (Surbana)
 Developer / Contractor
 Piling
 Super Structure
 Piling & Super Structure
 Piling , Super Structure & Precast
 Q.C
 Survey
 Method
 Foundation : Bored Piling
 Super Structure : Semi Precast
 Non Structural Member : Precast
 Structural Member : Cast in Situ
 Water Supply- Temporary, Permanent
 Electricity - Temporary, Permanent
 Procedure
 Soil Test N Value
 Pile Loading Test: Static , Dynamic
 Revised Designed By Vector
 Piling

 Driving Pile
 -Drive By Hammer (Precast Pile, H Beam)
 -Checked Working Load By Graph L By L
 - Welded Joint
 Pressed Pile
 -Drive By Hydraulic Pressure (Precast Pile, H Beam)
 -Checked Working Load By Pressure Gauge L By L
 - Welded Joint

 Bored Pile
 -Drive By Drilling Rig (Cast in Situ)
 -Design Depth Calculated From Soil Data
Drilling Rig (Machine)

Auger

Stand Pipe
Service Crane

Ready Mixed Concrete

G-35
Tremie Pipe

Bentonite
Pile Break Above
Cut Off Point
 Precast
 Work Place Shift to Ground
 Safety
 Time Save
 Workability
 Man Power Reduce
 Quality
 Machinery
 Management
 Skilled Labour
 Outline
 Prestressed Plank
 Façade Wall
 Staircase Flight
 Refuse Chute
 Infill Wall
 Beam Clad
Type of Precast Component Used

120 mm Thick Precast Facade Wall

Precast Staircase

100 mm Thick Precast Façade Wall

100 mm Thick Precast Parapet Wall

Precast Refuse Chute

100mm Thick Precast Infill Wall Between The Unit

(I) Production
• PRE-POUR ACTIVITIES

• POST-POUR ACTIVITIES
 Prestressed Plank

 Pre-pour activities
 Apply mould oil
 Check Plank Dimensions
 Lay Strands
 Stress Strands To Nomial Force (Initial)
 Stress Strands To Specified Stress Force (Final)
 Check Strand Elongation
 Calculation Of Strand Elongation (By Precaster)
 Lay meshes
 Pre-pour Inspection Form
 Concreting
• Pre-Pour Activities
• Apply Mould Oil
• Check Plank Dimesions (Check By RTO)
• Lay Strands
• Sterss Strands to Nominal Force (Initial)
• Sterss Strands to Nominal Force=120kg/cm
• Sterss Strands to Specified Stress Force (Final)
• Sterss Strands to Specified Stress Force =245kg/cm2
• Check Strand Elongation (368mm to 405mm) (Check By RTO)
 • Calculation Of Strand Elongation (By Precaster)

PC STRAND ELONGATION COMPUTATIONS

FOR PSPC PLANKS FOR TYPICAL HDB FLOORING SYSTEM
(For 110.5m Long Casting Bed)
Client : HOUSING DEVELOPMENT BOARD
PC STRANDS PROPERTIES
Type and Size ASTM A416-90a Grade 270 9.3mm
Diameter 7-wire PC Strand

Ultimate Tensile Stress 102.3 kN

Modulus Of Elasticity(Nominal) 195.00 kN/mm2

Cross Sectional Area (Nominal) 54.84 mm2

Specified Stress Force 71 kN

STRESSING JACK PROPERTIES

Type and Model CCL Type 160 Stresssomatic Jack-160ton
Long Stroke
Ram Cross Sectional Area 1742 mm2
• Calculation Of Strand Elongation (By Precaster)
• Lay Meshes (Check By RTO)
• Concreting
• Concreting (Trowelled Finish)
• Post-pour Activities
 Prestressed Plank
 Post-pour Activities
 Check de-tensioning Strength > = 25MPa
 Early Strength Concrete Cube test results
 Measure Strand Slippage
 Strand Slippage Measurement
 Storage
 Check Pre-delivery Strength >=30MPa
 Pre-delivery Checks
 Pre-delivery Inspection Form
• Check de-tensioning Strength >=25MPa
• De-tensioning Strength >=25MPa (Check By RTO)
• Measure Strand Slippage (Check By RTO)
• Measure Strand Slippage (40mm From Edge)
• Measure Strand Slippage (up to 4mm-6mm)
• Strand Slippage Measurement
• Storage
• Pre-delivery Strength >=30MPa (Check By RTO)
• Pre-delivery Checks (Check By RTO)
• Pre-delivery Checks
 • Façade Wall
 Pre-Pour Activities
 Mould Preparation
 Cast in Aluminium Window Frame
 Place Reinforcement
 K1F-Type Façade Wall (Supporting Beam At Top)
 Concreting
 Post-Pour Activities
 Early Strength Concrete Cube test results
 Demoulding
 Storage
 Check Pre-delivery Strength >=30MPa
 Pre-delivery Checks
 Pre-delivery Inspection Form
• Mould Preparation (Check By RTO)
• Cast in Aluminium Window Frame (Check By RTO)
• Place Reinforcement (Check By RTO)
• K1F-Type Façade Wall (Supporting Beam At Top)
• Demoulding
• Storage
 • Staircase Flight
 Pre-Pour Activities
 Mould Preparation
 Prefabricated Reinforcement
 Connection Loop Rebars
 Cast-in Rebars and Base Plate For Railings
 Formwork Closing
 Standard Typical SF
 Concreting
 Post-Pour Activities
 Early Strength Concrete Cube test results
 Demoulding
 Storage
 Check Pre-delivery Strength >=30MPa
 Pre-delivery Checks
 Pre-delivery Inspection Form
• Mould Preparation(Check By RTO)
• Prefabricated Reinforcement (Check By RTO)
• Connection Loop Rebars(Check By RTO)
• Cast-in Rebars and Base Plate For Railings( By RTO)
• Formwork Closing
• Demoulding
• Demoulding
• Standard Typical SF
 • Refuse Chute

 Pre-Pour Activities
 Mould Preparation
 Install Reinforcement
 Formwork Closing
 Concreting
 Post-Pour Activities
 Early Strength Concrete Cube test results
 Demoulding
 Storage
 Check Pre-delivery Strength >=30MPa
 Pre-delivery Checks
 Pre-delivery Inspection Form
• Mould Preparation ( Check By RTO )
• Install Reinforcement (Check By RTO)
• Formwork Closing
• Demoulding
 • Infill Wall

 Pre-Pour Activities
 Mould Preparation
 Install Reinforcement
 Formwork Closing
 Post-Pour Activities
 Early Strength Concrete Cube test results
 Demoulding
 Storage
 Check Pre-delivery Strength >=30MPa
 Pre-delivery Checks
 Pre-delivery Inspection Form
• Resident Engineer (R.E)
 Check Methods Of Statements By Precaster
 Check Demonstration Once For Every
Components Production
• Resident Technical Officer (R.T.O)

 Check Pre-Pour Activities For Every Components

Production By Inspection Form
 Check Post-Pour Activities For Every Components
Production By Inspection Form
 Make Sure Tolerances and Specifications
• Resident Technical Officer (R.T.O)

 Pre-pour activities
 Check Mould Dimensions, Line ,Shapes, Maintain
Rigid
 Strands Elongation
 Check Reinforcements and Cast-in Items As Per Shop
Drawing
 Post-pour activities
 Check Early Strength For Demoulding
 Check 3 Days Strength, Physical Appearances Of
Members For Delivery
 • Safety
 Take Care On
 Climbing Up Above 1.5m
 Wet Places
 Sharp Materials
 Machine ( Gantry Crane, Truck, Trailer)
 Electric Wire
 Fire Exit
 Emergency Assembly,
 Machinery Calibration Every 6 Months