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  • Window Anodizing: NG Related To Extrusion

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    Đức Tùng Ngô
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    The daily report summarizes the LCD anodizing production from February 20, 2020. A total of 33,319 pieces were produced, with 1,707 pieces reported as defects by the R&D center, giving a defect rate of 5.12%. Most common defects were scratching, color issues, staining and chemical treatment issues. The highest defect rates were seen in models Q800T (titan black), Q80T (carbons silver) and Q70T (slate black). Efforts are needed to reduce defects from scratching, color and chemical treatment processes.

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    The daily report summarizes the LCD anodizing production from February 20, 2020. A total of 33,319 pieces were produced, with 1,707 pieces reported as defects by the R&D center, giving a defect rate of 5.12%. Most common defects were scratching, color issues, staining and chemical treatment issues. The highest defect rates were seen in models Q800T (titan black), Q80T (carbons silver) and Q70T (slate black). Efforts are needed to reduce defects from scratching, color and chemical treatment processes.

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    11 views2 pages

    Window Anodizing: NG Related To Extrusion

    Uploaded by

    Đức Tùng Ngô
    The daily report summarizes the LCD anodizing production from February 20, 2020. A total of 33,319 pieces were produced, with 1,707 pieces reported as defects by the R&D center, giving a defect rate of 5.12%. Most common defects were scratching, color issues, staining and chemical treatment issues. The highest defect rates were seen in models Q800T (titan black), Q80T (carbons silver) and Q70T (slate black). Efforts are needed to reduce defects from scratching, color and chemical treatment processes.

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    © All Rights Reserved
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    of 2

    Window & LCD Anodizing-Daily Report

    Window Anodizing
    Window Anodizing - Daily Report (2/20/2020)
    Total product: 8,585 (Kg)
    Reported by R&D Center NG: 908 (Kg)
    NG rate: 10.58 (%)
    Date Model Die No. Length Color ID Total Scratch Color Non-uniformity No-AD No-paint Twist Drop Other Paint acummulate Rought Pitting No-plating Extrusion Solar

    Ngay Model MÃ KHUÔN Chiều dài Total (Kg) Xước Màu sắc Loang KO TIẾP ĐIỆN KMS Cong vênh Rơi bể Khác Chảy sơn Sần Đốm Rỗ khí Đùn ép Return
    MÃ MÀU
    2/20/2020 PANA MSZ0015251 5000 SB-BLK-S 2452 - - - - - - - - 18 - - - - 18
    2/20/2020 PANA MSZ0015252 5500 SB-BLK-S 2929 - - - - - 3 - - - - - - - -
    2/20/2020 MISSION MSZ0015721 5300 AD-SIL-C 0 - - - - - - - - 20 - - - - 20
    2/20/2020 MISSION MSZ0015721 6200 AD-SIL-C 0 - - - - - - - - 54 - - - - 54
    2/20/2020 MISSION MSZ0015721 5300 TN-BLK-M 0 - 5 - - - - - - - - - - - 5
    2/20/2020 SUNERGY MSE0016176 6100 SB-SIL-S 0 17 - - - - - - - - - - - - 17
    2/20/2020 LOCAL 038AG00038 6000 AD-SIL-C 424 - - - 10 - - - - - - - - - -
    2/20/2020 ALUKO MUL0010630 6430 sb-sil-c 990 - - - - - - - - - - - - - -
    2/20/2020 LOCAL EX00001075 4600 AD-SIL-C 51 - - - - - - - - - - - - - -
    2/20/2020 ALUKO SCR0000077 6430 SB-SIL-C 561 - - - 9 - - - - - - - - - -
    2/20/2020 ALUKO PIP0001001 6430 SB-SIL-C 364 - - - - - - - - - - - - - -
    2/20/2020 LOCAL JEIL000015 6000 AD-SIL-S 596 - - - 6 - - - - - - - - 721 -
    2/20/2020 LOCAL JEIL000016 6000 AD-SIL-C 218 - - - 2 - - - - - - - - - -
    2/20/2020 AH SOLAR MSZ0015924 5200 TN-BLK-S 0 44 - - - - - - - - - - - - 44

    NG related to extrusion is too high (Model-local)


    Color, Non-uniformity, and pitting NG reduce because of low loading work.

    R&D Team
    LCD Anodizing
    Window Anodizing - Daily Report (2/20/2020)
    Total product: 33,319 (ea)
    Reported by R&D Center NG: 1,707 (ea)
    NG rate: 5.12 (%)

    Color non- Anode No- Chemical Other


    Chipping Bar bus fall Extrusion
    No Year Month Shift Date Model Size Sub-mane Code Total Scatch (%) Color (%) Stain (%) uniformity Bubble (%) Burn (%) exfoliation anodizing Other (%) treatment CNC (%) Press (%) process Total NG
    (%) down (%) (%)
    (%) (%) (%) (%) (%)

    893 2874 Fabuary B 2/20/2020 Q800T 82 Titan Black G0231101 69 10.14% 0.00% 1.45% 15.94% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 5.80% 14.49% 2.90% 5.80% 1.45% 0.00% 57.97%
    887 2868 Fabuary A 2/20/2020 Q80T 85" Carbons Silver G0215802 291 17.53% 0.00% 8.59% 6.87% 0.00% 0.00% 2.06% 0.00% 0.00% 0.00% 0.00% 11.68% 2.06% 4.12% 0.00% 0.00% 52.92%
    882 2863 Fabuary B 2/20/2020 Q70T 82"(PRESS) Slate Black G0232011 377 10.34% 0.00% 3.71% 5.04% 0.00% 0.00% 0.00% 0.00% 0.27% 0.00% 0.00% 3.98% 4.24% 15.38% 3.18% 0.00% 46.15%
    892 2873 Fabuary B 2/20/2020 Q800T 75"(PRESS) Eclipse Silver G0231421 176 3.98% 0.00% 0.57% 8.52% 0.00% 0.00% 3.98% 0.00% 0.00% 0.00% 0.00% 3.41% 3.41% 6.25% 0.00% 0.00% 30.11%
    891 2872 Fabuary B 2/20/2020 Q800T 65 Eclipse Silver G0231304 223 5.38% 0.00% 1.79% 4.04% 0.00% 0.00% 2.24% 0.00% 0.00% 0.00% 1.35% 8.07% 3.59% 2.24% 0.00% 0.00% 28.70%
    883 2864 Fabuary A 2/20/2020 Q70T 82"(PRESS) Carbons Silver G0232012 97 5.15% 0.00% 4.12% 5.15% 0.00% 0.00% 5.15% 0.00% 0.00% 0.00% 0.00% 2.06% 5.15% 0.00% 0.00% 0.00% 26.80%
    889 2870 Fabuary A 2/20/2020 Q95T 65" Carbons Silver G0228002 14 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 21.43% 0.00% 0.00% 0.00% 0.00% 0.00% 21.43%
    852 2833 Fabuary B 2/20/2020 Q80 FRONTSAM SUNG 75" TOP F0156602 56 0.00% 0.00% 1.79% 1.79% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 7.14% 1.79% 5.36% 1.79% 0.00% 0.00% 19.64%
    850 2831 Fabuary B 2/20/2020 Q70 FRONTSAM SUNG 65" TOP F0155002 298 3.02% 0.00% 5.03% 7.05% 0.00% 0.00% 0.00% 0.00% 0.34% 0.00% 0.00% 0.00% 3.69% 0.34% 0.00% 0.00% 19.46%
    851 2832 Fabuary B 2/20/2020 Q80 FRONTSAM SUNG 65" TOP F0155004 643 4.35% 0.00% 1.56% 5.44% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.16% 0.00% 6.84% 0.78% 0.00% 0.00% 19.13%
    863 2844 Fabuary B 2/20/2020 LS03T20Y 50" TOP G0215002 248 2.42% 0.00% 4.84% 2.42% 0.40% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 2.42% 6.05% 0.40% 0.00% 0.00% 18.95%
    879 2860 Fabuary B 2/20/2020 TU7000 Front - Auto 65"(PRESS) Carbon Silver (Long Bar) G0233815NCS 121 1.65% 0.00% 6.61% 3.31% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 3.31% 0.00% 1.65% 0.00% 16.53%
    853 2834 Fabuary B 2/20/2020 Q70 CAULKING 55'' FRONT F0167601 205 0.00% 0.00% 12.20% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 12.20%
    867 2848 Fabuary B 2/20/2020 LS03T20Y 65" TOP G0215004 433 2.08% 0.00% 5.31% 2.08% 0.00% 0.00% 0.23% 0.00% 0.92% 0.00% 0.00% 0.46% 0.23% 0.46% 0.00% 0.00% 11.78%
    886 2867 Fabuary A 2/20/2020 Q80T 65"(PRESS) Carbon Silver (Long Bar) G0217022NCS 1218 0.33% 0.00% 9.28% 0.66% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.33% 0.00% 0.16% 0.16% 0.00% 0.00% 10.92%
    888 2869 Fabuary A 2/20/2020 Q90T 55" Titan Black G0228003 37 2.70% 0.00% 2.70% 2.70% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 2.70% 0.00% 0.00% 10.81%
    869 2850 Fabuary A 2/20/2020 LS03T20Y 75" TOP G0215101 197 1.02% 0.00% 2.54% 2.03% 0.00% 0.00% 0.00% 0.00% 0.51% 0.00% 0.00% 1.02% 0.51% 0.00% 0.00% 0.00% 7.61%
    868 2849 Fabuary B 2/20/2020 LS03T20Y 65" BTM G0211804 472 0.42% 1.48% 4.24% 1.06% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.21% 0.00% 0.00% 7.42%
    877 2858 Fabuary B 2/20/2020 TU7000 Front - Auto 58"(PRESS) Carbon Silver (Long Bar) G0233814NCS 384 1.04% 0.00% 4.17% 0.26% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.26% 0.00% 1.30% 0.00% 0.00% 0.00% 7.03%
    862 2843 Fabuary B 2/20/2020 LS03T20Y 43" BTM G0211801 510 0.78% 0.39% 3.73% 1.96% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 6.86%
    884 2865 Fabuary A 2/20/2020 Q80T 49"(PRESS) Carbon Silver (Long Bar) G0219921NCS 238 3.36% 0.00% 0.00% 0.00% 1.68% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 1.68% 0.00% 0.00% 0.00% 6.72%
    890 2871 Fabuary B 2/20/2020 Q95T 75" Carbons Silver G0236402 1005 1.09% 0.00% 2.69% 0.70% 0.00% 0.00% 1.00% 0.00% 0.00% 0.00% 0.00% 0.00% 1.19% 0.00% 0.00% 0.00% 6.67%
    870 2851 Fabuary A 2/20/2020 LS03T20Y 75" BTM G0211401 331 0.60% 0.91% 3.63% 0.30% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.60% 0.00% 0.00% 0.00% 6.04%
    865 2846 Fabuary B 2/20/2020 LS03T20Y 55" TOP G0215003 826 0.73% 0.00% 1.94% 0.61% 0.00% 0.00% 0.00% 0.00% 1.33% 0.00% 0.00% 0.36% 0.48% 0.36% 0.00% 0.00% 5.81%
    864 2845 Fabuary B 2/20/2020 LS03T20Y 50" BTM G0211805 441 0.45% 1.13% 2.49% 0.91% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.23% 0.00% 0.00% 0.00% 0.00% 5.22%
    874 2855 Fabuary A 2/20/2020 TU7000 Front - Auto 43"(PRESS) Carbon Silver (Long Bar) G0233811NCS 153 0.65% 0.00% 0.65% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 3.27% 0.00% 0.00% 0.00% 0.00% 0.00% 4.58%
    861 2842 Fabuary A 2/20/2020 LS03T20Y 43" TOP G1457211 466 0.86% 0.00% 2.36% 0.43% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.64% 0.00% 0.00% 0.00% 0.00% 4.29%
    880 2861 Fabuary B 2/20/2020 TU7000 Front - Auto 70"(PRESS) Carbon Silver (Long Bar) G0233816NCS 398 0.00% 0.00% 1.01% 1.51% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 1.51% 0.00% 4.02%
    866 2847 Fabuary B 2/20/2020 LS03T20Y 55" BTM G0211803 266 0.38% 0.75% 2.26% 0.38% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 3.76%
    854 2835 Fabuary B 2/20/2020 Q80 CAULKING 55'' FRONT F0167602 501 1.00% 0.00% 0.00% 0.80% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 1.20% 0.00% 0.00% 0.40% 0.00% 0.00% 3.39%
    876 2857 Fabuary B 2/20/2020 TU7000 Front - Auto 50"(PRESS) Carbon Silver (Long Bar) G0233812NCS 123 1.63% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 1.63% 0.00% 0.00% 0.00% 3.25%
    881 2862 Fabuary B 2/20/2020 TU7000 Front - Auto 75"(PRESS) Slate Black (Long Bar) G0233837NST 974 0.31% 0.00% 0.21% 0.92% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.31% 0.00% 0.51% 0.21% 0.62% 0.00% 3.08%
    873 2854 Fabuary A 2/20/2020 TU7000 Front - Auto 43"(PRESS) SLate Black (Long Bar) G0233821NST 5431 0.33% 0.00% 0.68% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.28% 0.00% 1.44% 0.00% 0.17% 0.00% 2.96%
    875 2856 Fabuary A 2/20/2020 TU7000 Front - Auto 50"(PRESS) SLate Black (Long Bar) G0233832NST 3038 0.33% 0.00% 0.59% 0.13% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 1.32% 0.00% 0.13% 0.00% 2.50%
    878 2859 Fabuary B 2/20/2020 TU7000 Front - Auto 65"(PRESS) Slate Black (Long Bar) G0233835NST 895 0.45% 0.00% 0.00% 0.78% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.45% 0.22% 0.45% 0.00% 2.35%
    885 2866 Fabuary A 2/20/2020 Q80T 55"(PRESS) Carbon Silver (Long Bar) G0217021NCS 984 0.61% 0.00% 0.71% 0.61% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 1.93%
    871 2852 Fabuary A 2/20/2020 TU7000 BOE Front - Auto 55"(PRESS) SLate Black (Long Bar) G0235821NST 3353 0.30% 0.00% 0.12% 0.24% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.66% 0.00% 0.06% 0.00% 1.37%
    846 2827 Fabuary A 2/20/2020 AFN-75 75" SG(유광) D1464702 980 0.00% 0.20% 0.00% 0.00% 0.20% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.41%
    845 2826 Fabuary A 2/20/2020 AFN-55 75" SS D1431801 1659 0.00% 0.12% 0.00% 0.00% 0.12% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.24%
    836 2817 Fabuary B 2/20/2020 OVEN 17Y Chassis PanelBlack 냉장고 HANDLE Double D1429301 123 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    837 2818 Fabuary B 2/20/2020 OVEN 17Y HANDLEBlack 36" BAR D1429501 153 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    838 2819 Fabuary B 2/20/2020 OVEN 17Y Chassis PanelSliver 36" Double D1429311 66 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    839 2820 Fabuary B 2/20/2020 OVEN 17Y HANDLESliver 36" BAR D1429511 64 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    840 2821 Fabuary B 2/20/2020 OVEN 17Y HANDLESliver 36" SUB D1429711 270 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    841 2822 Fabuary A 2/20/2020 PANASONIC 17YEX7801407 75" Top D1435011 341 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    842 2823 Fabuary A 2/20/2020 PANASONIC 17YEX7801407 75" Bottom D1445211 746 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    843 2824 Fabuary A 2/20/2020 PANASONIC 17YEX7801407 75" Left D1435012 341 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    844 2825 Fabuary A 2/20/2020 PANASONIC 17YEX7801407 75" Right D1435013 191 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    847 2828 Fabuary A 2/20/2020 AL FRAME BRACKET 55" LEFT E1543002 10 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    848 2829 Fabuary B 2/20/2020 AL FRAME BRACKET 55" RIGHT E1543003 77 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    849 2830 Fabuary B 2/20/2020 AL FRAME BRACKET 55" CENTER E1543101 247 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    855 2836 Fabuary A 2/20/2020 43 GX904PANA(1505) 43'' TOP E0145904 513 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    856 2837 Fabuary A 2/20/2020 43 GX904PANA(1505) 43'' Bottom E0146002 199 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    857 2838 Fabuary A 2/20/2020 43 GX904PANA(1505) 43'' LEFT E0145905 227 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    858 2839 Fabuary A 2/20/2020 BRACKET LUXURYSAM SUNG 43'' BOTTOM E1586702 117 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    859 2840 Fabuary A 2/20/2020 BRACKET LUXURYSAM SUNG 43'' LEFT E1586901 434 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    860 2841 Fabuary A 2/20/2020 BRACKET LUXURYSAM SUNG 43'' RIGHT E1586902 141 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
    872 2853 Fabuary A 2/20/2020 TU7000 BOE Front - Auto 55"(PRESS) Carbon Silver (Long Bar) G0235811NCS 928 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

    R&D Team Defect Map

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