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Tank Lining: Protective Coatings
Tank Lining: Protective Coatings
Protective Coatings
Ashdod Refinery
Tank Lining Seminar – September 2007
Protective Coatings
Reasons for Using Tank Linings
• Asset Protection
• Prolonging life of vessel
• Ecological
• Preventing environmental damage due to tank
leakage
• Cargo Protection
• Steel corrosion products may affect the
specification of stored products.
Protective Coatings
Reasons for Using Tank Linings
Protective Coatings
Tank Lining Selection – Important
Considerations
• Steel condition
• New Construction or Refurbishment
• Stored material (Cargo)
• Chemical composition
• Operating temperature
• Life expectancy
• Envisaged time to next major maintenance
• Physical considerations
• Type of storage tank
• Access to the site
Protective Coatings
Tank Lining Selection – Steel
Condition
• New Construction (Zero pitting)
• Thin Film Lining
• Up to 8 years until first
maintenance
Protective Coatings
Tank Lining Selection – Steel
Condition
• Refurbishment (Light pitting)
• Thin Film Lining
• Up to 5 years until first
maintenance
Protective Coatings
Tank Lining Selection – Steel
Condition
• Refurbishment (Moderate pitting)
• Thin Film Lining
• Not recommended
Protective Coatings
Tank Lining Selection – Steel
Condition
• Refurbishment (Severe pitting)
• Thin Film Lining
• Not recommended
Protective Coatings
Tank Lining Selection – Steel
Condition
Thin Film Glass
Heavy Duty
Steel Condition Reinforced
Coating Coating
Coating
Light Pitting
Moderate Pitting X
Severe Pitting
X X
(Structurally Sound)
Severe Pitting
X X X
(Structurally Weak)
Protective Coatings
Tank Lining Selection – Stored
Material (Cargo)
Protective Coatings
Tank Lining Selection – Stored
Material (Cargo)
Other Considerations:-
• Temperature
• Coating must resist material at storage temperature
• Vessel insulation may be required at higher temperatures to
avoid “cold wall effects”.
• Pressure
• Specialised coatings may be required for pressure vessels.
• pH
• Coating selection is influenced by variations in cargo acidity
(e.g. Hydro-flouric Acid additions from Catalytic Cracker in
refined products)
Protective Coatings
Tank Lining Selection – Physical
Considerations
Protective Coatings
Tank Linings – Product Range
Protective Coatings
Interline Product Overview
Epoxy Novolac
Protective Coatings
Thin Film Linings
Protective Coatings
Thin Film Linings
• Advantages
• Extensive track record (Marine and PC)
• Broad chemical resistance characteristics
• Suitable materials for Hot Products including Water
• Relatively low installed cost
• Disadvantages
• Life expectancy typically <8 years
• Not suitable for heavily corroded / pitted steelwork
• Potential explosion / Health & Safety risk due to solvents
• Film thickness control critical (avoidance of solvent entrapment)
• Multiple coat application generally required
• Potential for contamination of cargo from retained solvent
Protective Coatings
Heavy Duty Linings – 100% SBV
Protective Coatings
Heavy Duty Tank Linings
• Advantages
• Elevated service temperature possible up to 95ºC (203°F)
• Substantially reduced explosion risk
• One coat application possible
• Over-application of dft is less critical
• Suitable for application to pitted steel
• Reduced likelihood of cargo contamination
• Disadvantages
• Climatic conditions during application can influence final film
properties. (Refer to International Protective Coatings for
specific details)
Protective Coatings
American Petroleum Institute 652
Standard
• Tank Refurbishment
Protective Coatings
Glass Reinforced Linings
Protective Coatings
Glass Reinforced Linings
Protective Coatings
Glass Reinforced Linings
• Advantages
• Low cost alternative to steel replacement
• Effective leak prevention system
• Proven track record - Over 40 years !!!!!!
• Wide resistance range
• 100% spray application
• Rapid installation
• Disadvantages
• Application/cure conditions critical
• Will not repair structurally unsound damaged tanks
• Specialist application equipment required (Matcote)
Protective Coatings
System Selection – Summary
Protective Coatings
Any Questions?
www.akzonobel.com/protective
Protective Coatings
Protective Coatings
Protective Coatings
Protective Coatings
Protective Coatings
Protective Coatings
Protective Coatings
Protective Coatings
Protective Coatings
Protective Coatings
Protective Coatings
Any Questions?
www.akzonobel.com/protective
Protective Coatings