Plant Development & Improvement System

- MMS
Maintenance Management System
 BSS - Maintenance Management System

Main Objective

Resale Value
Life of Machine
Performance
Physical Availability

Cost
 BSS - Maintenance Management System

Main Pillar

PEOPLE & TOOLS & SYSTEM &

MATERIAL
ORGANIZATION FACILITY PROCEDURE
 BSS - Maintenance Management System

Preventive Time Directed Scheduled Service

Maintenance Scheduled Repair
Scheduled Overhaul
Condition Directed Working Area
Planned
Maintenance Critical Machine

Failure Finding Frequent Down

Based on Historical

REPORT
Run to Failure RTD (Run to Destruction)

Predictive Condition Routine Inspection

MAINTENANCE Maintenance Monitoring Based
PM Clinic
Oil Analysis

Breakdown VHMS, Point Control

Monitoring
Sensor Tool Control

Un-Planned Corrective
Repair
Maintenance Maintenance

Maintenance References Machine Historical Record

 BSS - Maintenance Management System

• SOP Planned Maintenance

• Budgeting
• Monthly, Weekly & Daily Plan
• Daily Coordination
• MP2 Development Information & Review
• KPI
• SOP Backlog
• SOP Kanibal
• Tools Management
• Audit di Akhir Tahun
• Trial Implementasi PS
 BSS Maintenance Management System (BSS-MMS)
MAINTENANCE INTERNAL MAINTENANCE
STARTEGY
5
MAINTENANCE
PRODUCTION IMPROVEMENT
PLAN
4
MAINTENANCE
2

PERFORMANCE
MEASUREMENT
STANDARIZATION MAINTENANCE ACTIVITIES
EQUIPMENT
PREVENTIVE MAINTENANCE (PS,
NEW MIDLIFE, OVH)
1
EQUIPMENT MAINTENANCE
3
PLANNING COMPONENT RECONDITION

MANAGEMENT
& BUDGETING (REBCOM)
USED

DATA
EQUIPMENT
FABRIKASI

BACKLOG PREDICTIVE MAINTENANCE (PAP,

MANAGEMENT PPM, PPU, PPA, INSPECTION, VHMS)

ANALYSIS
FAILURE
REPAIR ACTIVITIES

6 7 8
TOOLS
MAN POWER EQUIPMENT
AUDIT SYSTEM &
MANAGEMENT MANAGEMENT
FACILITIES
- Mechanic Development - Maintenance Process - Workshop & Facility - Eq. Selection
- Staff Development - People - Warranty Claim
- Tools
- Man Power Planning - Equipment - Insurance
- Dispose
- EMC
Deming Cycle & Konsep
PDCA
A S
C D

Pemeliharaan - Standarisasi
A P

C D

Perbaikan
A S
C D

Pemeliharaan - Standarisasi
A P

C D

Perbaikan
A S
N
C D A
JU
Pemeliharaan - Standarisasi A
EM
A P

C D K
Perbaikan

A S
C D

Pemeliharaan - Standarisasi