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Stores 1
Stores 1
Stores 1
• Introduction
• Organization Structure (RB, Zonal, Division, Stores)
• Functions and Objectives of Stores department
• Purchasing Agencies
• Inspection Agencies of Materials
• Classification of Stores
• Inventory control
• Proper custody and maintenance of stores
• Purchasing procedure
• Indents, pl no, P.O
• Duties of store custodian
• Scrap disposal
• Store inspections
• Chalans, Adjustmemo, gate pass
Stores
• A quantity or supply of something(material)
kept for use as needed( in future).
• Stores Department are also called as Material
Management Deparment.
ORGANISATION STRUCTURE at RB
Organisation Structure at Zonal
Organisation Structure at Division
Organisation Structure at Stores Depot
Functions of Store department
• Planning for materials : for assessing the quantity
of the material required for day to day activities of
various departments and funds availability for
purchase/procurement and selecting the right
source for supply.
• Procurement/purchasing : This includes
purchase/procuring of materials of required quality
and quantity at reasonable prices,for manufacturing
process or consumption for maintenance and repair
work.
Functions of Store department
(contd)
• Warehousing (Store-keeping):This includes
stocking of adequate raw materials in the
wards at proper places, their handling, issuing
on demand by indenters and maintaining
proper records. warehousing are to be made
not only for raw materials, spares and
consumables but for finished products and
partly processed materials as well.
Functions of Store department
(contd)
• Inventory control : Involves designing and
following policies, which will minimize sum
total of various costs (the inventory carrying
cost and ordering costs) related to materials in
an organisation. Inventory control calls for
right quantity, right quality, at right price from
right source, at right place, at right time.
Functions of Store department
(contd)
• Surplus / Obsolete / Scrap Disposal: During the
process of manufacturing, production, track
renewals and gauge conversion etc. large quantities
of scrap, collection and disposal of materials
takes place ,hence the scarped materials the should
be properly realized to revenue
• Distribution of stores:- This includes timely dispatch
and distribution of materials to various users by
adopting quick and right mode of transportation.
Functions of Store department
(contd)
Cost Reduction :- As already explained,
Materials Management Department can
contribute a lot on cost reduction. Some of
the techniques used for this purpose are ;
1) Variety Reduction
2) Standardization
3) Value Analysis
4) Forecasting.
Objectives of Materials Management Department
(i) Ascertaining the needs of various departments in the matter of Stores and
materials.
(ii) Preparing a correct estimate of the quantities of stores to be purchased or
manufactured in Railway workshops each year.
(iii) Obtaining stores of the desired quality at competitive prices.
(iv) Ensuring supply of stores in the required quantity in the most efficient,
economical and expeditious manner.
(v) Maintaining an economic level of investment in inventories.
(vi) Receipt, inspection, stocking and distribution of stores to the various
consuming points as and when required.
(vii) Identifying and arranging disposal of scrap and other obsolete material
within the shortest possible time to the best advantage of the Railway.
(viii) Developing ancillary industries and indigenous sources of supply to
replace imports and
(ix) Maintaining a constant touch with the market to ensure steady flow of
material.
Works of Store department
The work in a Stores depot consists of –
1. Receipt and inspection of stores
2. Storage and issue of materials
3. Dispatch of materials
4. Disposal of surplus stores and scrap materials.
PURCHASE AGENCIES OF STORES
Railway Board : Approximately 47% of all stores will purchase by Railway
Board only.
And usually those are :
a)Complete rolling stock (Locomotives, carriages, wheels , Tyres & Axles etc)
b)Coal , petroleum products including oils and Lubricants
c)Rails, Fish plates, Points and crossings.
d)All kinds of sleepers.
e)Track Machines (Track laying, renewal machines, Track maintenance
machines)
f)Certain signaling systems.
g)Certain Rly Electrification items. Etc.
h) items costing more than 50 crores per item (where the purchase is
beyond the competence of GM)
PURCHASE AGENCIES OF STORES
• DGS&D (The Directorate General of supplies and disposals):
It is a central purchase organization of Government of India .For
many general items DG S&D is in a position to fulfill the
requirements of all Government Departments and purchase the
items at much economical prices.
Approximately 9% to 10% of total purchase will be done through
DGS&D. Eg.Tyres,Tubes, Cells etc. know the name changed as
GEM( Government e-marketplace )
• Surplus scrap :
These are items which are not required by the
railways for their own use and are invariably disposed
off by auction sale or other means. Even new or
second hand material that is usable, may come in this
category of scrap, if it is useless for the railways. All
surplus scrap is almost always ‘dead surplus’
Disposal of SCRAP