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Basic Induction of ISO 9001 - 2008 - QMS Standards and Documenta
Basic Induction of ISO 9001 - 2008 - QMS Standards and Documenta
4 5 6
7 8 9
Customer
Is need driven
Has options
Has expectations
Has portable loyalty
10%
90%
Iceberg & Customer
Customer
Our core values
Honesty
we respect
Entrepreneurship
we act
Responsibility
we care
Quality
we deliver
10
HIT POINTS: Competitive business conditions
Focus.
Distance (winning is running
with a distance from other).
Perform and continue to
perform.
Stretched goals.
Enthusiasm
Content
Cook
Recipe
Preparation
Garnishing
Content
Cleaning tools,
Equipments
and Cleaning
Chemicals
Cook
Housemen &
Chambermaids
Recipe
SLA, SOW,
and SOP/WI
Preparation
Work
Schedules
Garnishing
Supervisor, FE,
FM and Back
Office Support
THE SECRET BEHIND SUCCESS
KEY TO
Im
SUCCESS
n
tio
pr
va
ov
no
em
REQUIRED A CHANGE IN:
In
en
t
Team work MINDSET
CULTURE
THINKING
ATTITUDE
BEHAVIOUR
Involvement ESTABLISHED PRACTICES
- FOR TRANSFORMATION
HISTORY
World War - I
In UK Bombs Manufactured were of poor quality, as
they get fused by the time they reach to the front.
UK Defense Minister prepared procedures for
manufacturing of Bombs and circulated in all
Factories.
He commanded, to manufacturers that the bomb
must be produced as per the written procedure.
Team of Government Inspector was formed to cross
check on the manufacturing process of Bombs in
factories.
By end of World War - I
POOR IN QUALITY
But, still people buy all over the world ….. ?
Attractive
Multiple Functions
Not expensive, so affordable for common class of people
Easily available
Market in Japan
was totally
destroyed
Japan invited there people for United States (US)
Conformance to requirement…….Crosby
S– Specific
M– Measurable
A– Achievable
R– Realistic
T– Time Bound
What is business?
Quality
Value Satisfaction = ------------------ = Profit
Cost
PROCESS APPROCH
Man
Machine
Money
Material
Methods
In Put
Inputs Out Put Quality
Transformation Control
Quality Assurance
‘Quality Control’ is at the end of the production. (It’s a post-mortem), And controlling these
processes to achieve customer satisfaction of the next process owner, is ‘Quality Assurance’.
Leads to final output i.e. Zero Defect.
JAPANEES TYPE OF QUALITY
JAPANEES KAI-ZAN
Kaizen was created in Japan following World War II.
The word Kaizen means "continuous improvement".
It comes from the Japanese words 改 ("kai") which
means "change" or "to correct" and 善 ("zen") which
means "good".
But, now Japanese do not believe in ISO
BASIC INTRODUCTION TO ISO 9001
Discover ISO
ISO's name
Because "International Organization for Standardization" would have different
acronyms in different languages ("IOS" in English, "OIN" in French for
Organization international de normalization), its founders decided to give it also
a short, all-purpose name. They chose "ISO", derived from the Greek isos,
meaning "equal". Whatever the country, whatever the language, the short form
of the organization's name is always ISO.
Founding
Geneva H. Q.
(representation In October 1946, delegates from 25
147 countries) countries, meeting at the Institute of Civil
Engineers in London, decided to create a
new international organization, of which
the object would be "to facilitate the
international coordination and unification
of industrial standards". The new
organization, ISO, officially began
operations on 23 February 1947.
Quality Management
Systems (QMS)
ISO 9000:1994 – Focus on QA, it was generic (means it was applicable for all
type of Industries.)
ISO 9001:2000 – As the competition increase in the year 2000, it was need to
give more preference to the customer needs. This standard was not only based
on QA but all give more preference to ‘Customer Satisfaction’ and
‘Standardization’.
Customer focus
Leadership
Involvement of people
Process approach
System approach to management
Continual improvement
Factual approach to decision making
Mutually beneficial supplier relationships
Refer 0.2 Quality Management Principles (page no. V) of ISO 9001:2000 manual
CUSTOMER FOCUS
Organization depend on Customer.
Must understand current and feature customer needs.
Must exceed customer expectations
CUSTOMER
“A customer is the most important
visitor on our Premises. He is not
dependent on us. We are
dependent on him. He is not an
interruption on work, he is the
purpose of it. He is not an outsider
on our business, but he is a part of
it. We are not doing him a favour
by serving him, he is doing a
favour by giving us an opportunity
to do so.
- Mahatma Gandhi
LEADERSHIP
Leader establish unity of purpose and direction of the organization.
Maintain healthy environment in an Organization, in which people can
become fully involved in achieving the organization’s objectives.
INVOLMENT OF PEOPLE
People at all levels are the
essence of organization.
Peoples full enrolment enables to
achieve the objectives of
organization.
PROCESS APPROCH TO MANAGEMENT
A desired result is achieved more efficiently when related resources (Men /
Machines / Materials / Money / Methods) and activities are managed as a
process.
RECRUITMENT PROCESS
SYSTEM APPROCH TO MANAGEMENT
Effective decisions must be based on the analysis of the data and information
MUTUALLY BENEFICIAL SUPPLIER
RELATIONSHIPS
4 Prove it
5 Improve it
Transition Towards TQM
Quality
QualityControl
Control Quality
QualityManagement
Management
Past
Past Future
Future
Detect
Detectfaults
faults Prevent
Preventerrors
errors
Look
Lookforforguilty
guiltypersons
persons Look
Lookfor
fordefaults
defaultsin
inthe
theprocesses
processes
Accuse
Accuse Help,
Help,Moderate,
Moderate,Facilitate
Facilitate
Punish
Punish Motivate
Motivate
Micro-management
Micro-management Systematic
Systematicand
andsystemic
systemicmanagement
management
ISO Organization
General
Assembly
Policy
Technical
Development Council
Management Board
Committees
Technical Advisory
Groups
Technical Committees
Technical Committees
Technical Committees
Technical Committees
Clause 1.0
General
General Requirement:
The organization shall-
Determine the processes needed for the quality management system and their application
throughout the organization.
Determine the sequence and interaction of these processes.
Determine criteria and method needed to ensure that both the operation and control of
these processes are effective.
Ensure the availability of resources and information necessary to support the operation and
monitoring of these processes.
Monitor, measure where applicable, and analysis these processes, and
Implement actions necessary to achieve planned results and continual improvement of these
processes.
Clause 4.0
Documentation Requirement:
General:
The quality management system documentation shall include –
Documented statement of a quality policy and quality objectives.
A quality manual
Documented procedures and records required by the international standard, and
Documents, including records, determined by the organization to be necessary to ensure the
effective planning, operation and control of its processes.
Quality Manual
Controls of document
Control of records
Clause 5.0
Management responsibilities:
Top management shall provide evidence of its commitment to the development and
implementation of the quality management system and continually improving its
effectiveness by -
Communicating to the organization the importance of meeting customer as well as statutory and
regulatory requirements, with the aim of enhancing customer satisfaction.
Establishing the quality policy.
Ensuring that the quality objectives are established.
Conducting management reviews, and
Ensuring the availability of resources.
Management Review
Resource management
The organization shall determine and provide the resources needed:
Human Resource - Competency, education, training, awareness, skills and experience
Infrastructure: includes -
Building, workspace and associated utilities.
Process equipments (both hardware and software), and
Support services (such as transport, communication or information system).
Work environment:
Conditions under which work is performed including physical environment and other factors
(such as noise, temperature, humidity, lighting or weather).
Clause 7.0
Product Realization
Planning of Product realization
Customer Related Processes
Design and Development
Purchasing
Production and Service Provisions
Control of monitoring and measurement equipments
Clause 8.0
Measurement, analysis and improvement
Management
responsibility
Customers
(and other
interested
parties)
Input Product
Requirements Output
Product
realization
Six mandatory procedures
Control of documents
Control of records
Internal Quality Audit
Control of non-conforming products
Corrective action
Preventive action
Quality Policy
Document
Document
Record
Record
AN DOCUMENT
Method of destruction
Designed by
Shredding
Approved by
Burn
Authorized by
Stamping as
‘Discarded’
Life of the Document
Revised by
Method of Distribution
Approved by
Revised by
Method of Storage
Authorized by
Who will convert as
record
DOCUMENTED PROCEDURE FOR RECORD
AN RECORD
Burn
Method of Storage
Stamping as
Life of the Record ‘Discarded’
Analyses of Record
Method of Destruction
Documentation requirements
Follow of
System/
Process
Evidence of
System / Process System/ Process
follow
Continual
Improvement
resulting in
quality
Improvements Analyses
System / System / Process
Process follow
Follow of
System/
Process
Service Service
Improvements Provider
System / Process Taker
Scope of
Work
Checklist
&
Work
Schedule
Work
Schedule
Work Schedule can be defined as “Time and
Motion” study of the Task to be performed.
TYPES :
Daily Work Schedules: Activities which are carried out on daily bases.
Weekly / Fortnight / Monthly / Bimonthly/ Quarterly / Half Yearly / Yearly
Work Schedule:
Activities which cannot be carried out on daily bases need to be
distributed in Weekly, Fortnight, Monthly….bases.
Log Book
For a normal layman it is a Message Book.
For ISO it is follow-up of System.
IT INCLUDES :
Identify
that the Observation
Product is recorded in
delivered Remark
in the Column of
specified Checklist are –
Area ve need to
converted into
+ve by
showing
Corrective
Action in Log
Book
Question &
Answers