Describe C200 Controller Architecture

CEE Controller Architecture 1 ExperionPKS Control Execution Environment EXP04R201

Describe C200 Controller Architecture July 13, 2020
Architecture Overview
Honeywell
Unlimited Secure Access
State-of-the-Art Operation and Engineering Tools
Experion Advanced Applications and Integration
www
Application Stations
Remote
Control
Engineering
eServer Environment Wireless
Tools
Casual Users Devices
(Operations and Maintenance)

Fault Tolerant Ethernet

C200 FSC
PMD

Redundant
Servers
GE Fanuc
Versamax

Allen-Bradley TPS, TDC2000, TDC3000

ControlLogix MTL 8000
PLC Investment
SCADA Devices Protection –
Frequency
PM I/O (OPC, Modbus, Complete
Digital Video Manager Converter
DH+, and many Integration
more!)

Comprehensive
Support for
Smart Field
Ethernet Devices
Video as a Process Input!

CEE Controller Architecture 2 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Architecture
C200 Architecture
Honeywell
Experion Server ACE

FTE

Process
Controllers

ControlNet I/O Options

Rack I/O
Rail I/O Series A
Series A

PM I/O

Fiber
Fiber Optic
Optic
Isolation
Isolation

HART

GI/IS Rail I/O

Series H

CEE Controller Architecture 3 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Architecture
C200 Architecture
Honeywell
Screen Updates

Database
Checkpoints

Primary Backup Station

Server Server

Data Acquisition

CEE Controller Architecture 4 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Architecture
Experion Station Console
Honeywell

CEE Controller Architecture 5 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Architecture
 Honeywell

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CEE Controller Architecture 6 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Architecture
 Describe C200 Controller Racks and
Redundancy

CEE Controller Architecture 7 ExperionPKS Control Execution Environment EXP04R201

Describe C200 Controller Racks and Redundancy July 13, 2020
Non Redundant Controller
Honeywell
TC-PRS021 -- C200
TC-CCR013 --
Control Processor
ControlNet Interface (Optional) TC-CCR013 --
(CNI), Redundant
CNI to connect to other
Media
I/O racks TC-FXX102 -- 10-slot rack

TC-FPCXX2 -- Controller
120/240 VAC
Power Supply
Chassis
Controller

LAN Connection --
Ethernet, TCPIP, etc .
I/O modules and
terminal blocks

Taps -- 9904-TPS, R,
YS, and YR (4 kinds)

ControlNet Cable (TC- KCCxxx ) -- Supervisory

C
Terminators -- TC-PCIC01 -- ControlNet
o TC-TCXBNC TC-CCR013 -- CNI,
n Communication Interface
Redundant Media
Module for PC (redundant
t
media) (in server)
r
o Server
l (stations not
shown)
N
e
t
Additional
Remote I/O
or
Rack

I/O modules and

terminal blocks

CEE Controller Architecture 8 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Racks and Redundancy
Redundant Controller
Honeywell
TC- PRS021 -- C200 TC- CCR013 -- CNI to
Control Processor connect to I/O racks TC- FXX072 -- 7- slot rack
Redundant Chassis
TC- CCR013 -- CNI, Identical Configuration
Redundant Media TC- PRR021 --
Redundancy (module-for- module)
Module

TC- FPCXX2 --
120/240 VAC GN-KRRxx1 -- Redundancy
Cable (Fiber Optic)
Power Supply

ControlNet Cable -- I/OComm

ControlNet Cable (TC -KCCxxx ) -- Supervisory

Terminators -- to
TC- TCXBNC Server
NO IOMs PERMITTED IN CONTROLLER
NO IOMs PERMITTED
CHASSIS IN CONTROLLER
FOR REDUNDANT
CHASSIS FOR REDUNDANT
CONFIGURATION!!
CONFIGURATION!!
(IOLIM and FIM are exceptions)
to IO
Chassis

CEE Controller Architecture 9 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Racks and Redundancy
Control Processor
Honeywell

OK
- 100MHz Power PC 603E Processor with 8 MB RAM
2 - 4 MB Flash ROM for storing program
- Built-in Lithium Battery (or Optional rechargeable Battery
extension module)
- Can support up to 8 I/O Chassis and 64 IOMs
- Controller can be Redundant or Non-Redundant
- Double-wide module -- occupies 2 slots on CP Rack

CEE Controller Architecture 10 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Racks and Redundancy
Control Net Interface
Honeywell

NET Provides interface to Supervisory Network (Uplink CNI)

- Peer-to-Peer communication
- I/O communication (Downlink CNI)
- One CNI can support up to 24 IOMs
- 4 downlink CNIs can be connected to one Controller
- Each CNI must have unique MAC ID on the same network

CEE Controller Architecture 11 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Racks and Redundancy
Redundancy Module
Honeywell

Placed in Controller chassis to support Redundant Controllers

- RM must be in the same position in both racks

- Both RMs are connected by an optical cable
- Switchover between Redundant Controllers is bumpless
Note: If Controller is redundant, than all IOMs must be remote

CEE Controller Architecture 12 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Racks and Redundancy
FTE - FTEB
Honeywell

Last two digits of the

either net address
are set here FTEB

Ethernet

CNI

ControlNet

CEE Controller Architecture 13 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Controller Racks and Redundancy
Non-Redundant Address Settings
Honeywell
Net
C 03

et
ry

CN
so
vi

I/O
r
upe
S 01
0

CNI
1 05

Server 07

C200
CNI

CNI
CNI
PCIC

CNI
03

08
C200
CNI

24

CNI
CEE Controller Architecture 14 ExperionPKS Control Execution Environment EXP04R201
July 13, 2020
Describe C200 Controller Racks and Redundancy
Address Settings – Redundant C200
Honeywell
23
Net 01
C 01 03

et
ry

CN
o 05
is
ServerA

I/O
e rv
u p

C200
S

CNI
CNI

CNI

RM
PCIC

CNI
07
01
0
1 05

CNI
ServerB
C200
CNI

CNI
CNI

RM
PCIC

03
08
C200
CNI

24

CNI
CEE Controller Architecture 15 ExperionPKS Control Execution Environment EXP04R201
July 13, 2020
Describe C200 Controller Racks and Redundancy
FTEB
Honeywell

01 03

et
CN
05
ServerA

I/O
C200
FTEB

CNI
CNI

RM

CNI
07
Switch 0
1 05

CNI
ServerB FTEB
C200

CNI
CNI

RM
Switch
08
FTEB
C200

CNI
CEE Controller Architecture 16 ExperionPKS Control Execution Environment EXP04R201
July 13, 2020
Describe C200 Controller Racks and Redundancy
 Describe C200 I/O Modules

CEE Controller Architecture 17 ExperionPKS Control Execution Environment EXP04R201

Describe C200 I/O Modules July 13, 2020
Chassis- Series A Input/Output Modules
Honeywell

Compact size – may reside in either Controller rack

or remote I/O rack.
- Diagnostic and Non-Diagnostic Modules available
- IOM configurable through Control Builder
- Removable wiring hood
- Can be removed and replaced under power
- All modules have a form factor of 5’’ X 5”
- Redundancy not supported
- Signal interface and basic processing

CEE Controller Architecture 18 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 I/O Modules
Rail I/O Series A
Honeywell

Gateway
Terminal Base - Gateway provides link to the
8 2 ControlNet
DIN Rail
7 3

- Modular connections – slide rail

-
--

8 Terminal Bases can be connected

1 2
+ +

to a single Gateway
- Analog I/O, Digital I/O,
Thermocouple, RTD

IOM types:
AI- Analog Input
AO- Analog Output
DI- Digital Input
DO- Digital Output

CEE Controller Architecture 19 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 I/O Modules
Rail I/O modules – Series H: Galvanically
Isolated/Intrinsically Safe Honeywell
Server

Supervisory ControlNet
Controller

CNI
Module

I/O ControlNet
Repeater/ Fiber Modules Repeater/ Fiber Modules
Adapter E
x
C o n rt o lN e R
t e pea
tA e
rd a p te r E
x C o n tr o lN eF ib
t e r Mo d
ul e
E
x C o n tr o lN F
e ibt e r M o d
u l e
Adapter E
x
C o n tr o lN e R
t e pe a
tA e
rd a p te r E
x C o n tr o lN e F
t ib e r M o d
u l e
E
x C o n tr o lN F
e ib
t e r Mo d
u l e
T C -P B F O 0 1 T C -P MF O 0 1 T C -P M F O 0 1 T C -P B F O 0 1 T C -P MF O 0 1 T C -P M F O 0 1

COM MOD PW R COM MOD PW R

Non-
Hazardous
Ch a
n 1 Ch a
n 2 Ch a
n 1 Ch a
n 2 Ch a
n 1 Ch a
n 2 Ch a
n 1 Ch a
n 2

1 2 3 4 1 2 3 4

+ V-V+V-V +V-V+V-V
R e cv X mit R e cv X m it R e cv X m it R e cv X m it R e cv X m it R e cv X m it R e cv X m it R e cv X m it

Area
Fiber
Hazardous
E E
C o n tr o lN e R
t e peA
t de
a r a p te r Ex C o n tr o lN F
e ibt e r M o d
u l e E x C o n tr o lN e Ft ib e r M o d
u l e C o n tr o lN e R
t e pea
tA d
r a p te r
e E x C o n tr o lN e F
t ib e r M o d
ul e E x C o n tr o lN F
e ibt e r M o d
ul e
T C -P B F O 0 1 T C -P M F O 0 1 T C -P M F O 0 1 T C -P B F O 0 1 T C -P MF O 0 1 T C -P M F O 0 1

Optic
Area
COM M OD PW R COM MOD PW R

Cable
Ch a
n1 Ch a
n 2 Ch a
n 1 Ch a
n 2
Cha
n 1 Ch a
n 2 Ch a
n1 Ch a
n2

1 2 3 4 1 2 3 4

+V-V+V-V R e cv X m it R e cv X m it R e cv X m it
+V-V+V-V R e cv X m it R e cv X m it R e cv X m it
R e cv X m it R e cv X m it

Rail I/O Modules - Series H

E x
T C -P G C N 1 1

Gateway
I/O ControlNet --
+
1 2
+

1 2 4

V+V- V+V-
A B

CEE Controller Architecture 20 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 I/O Modules
PM I/O
Honeywell

- PM I/O Link Module in C200

Controller Chassis
- Redundancy of PM IOLIM as part of
C200 redundancy
- PM I/O includes AI, AO, DI, DO,
RTD, T/C, DI SOE
- PM I/O can be redundant
- FTA for I/O
- Remote I/O using Fiber Optic

PM I/O

CEE Controller Architecture 21 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 I/O Modules
Serial Interface Module
Honeywell

NET OK NET
Serial Interface Processor
32 Array Channels

Honeywel
l
SIM FTA
Power Adapter

ADAPTER

SERIAL SERIAL
INTERFACE INTERFACE
FTA FTA
MODBUS A/B
(16 Array (16 Array
Channels Channels

Modbus Allen-Bradley
Compatible Compatible
Subsystem Subsystem

CEE Controller Architecture 22 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 I/O Modules
 Summarize Fieldbus Connections to C200

CEE Controller Architecture 23 ExperionPKS Control Execution Environment EXP04R201

Summarize Fieldbus Connections to C200 July 13, 2020
Fieldbus Network
Honeywell

ControlNet
Fieldbus
FieldbusInterface
Interface
RTP Module
Module
RTP == Remote
Remote
Termination
Termination Panel
Panel
C200 Controller,
Fieldbus Interface
Modules & IOMs

ControlNet

Fieldbus ...to more I/O racks

FieldbusRTPs
RTPs----
Unpowered
Unpowered
(DIN-Rail
(DIN-RailMounted)
Mounted)

H1 (1) Fieldbus Interface

24
Modules & IOMs
24 VDC
VDC
Conditioned
Conditioned
Power
Power H1 (2)
24
24 RTP
VDC
VDC RTPCables
Cables

24
24 VDC
VDC Power
Power Fieldbus
FieldbusRTPs
RTPs----GI/IS
GI/IS
(DIN-Rail
(DIN-RailMounted)
Mounted)

FOUNDATION Fieldbus Devices H1 (1)

H1 (2)

FOUNDATION Fieldbus Devices

CEE Controller Architecture 24 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Summarize Fieldbus Connections to C200
 Describe C200 I/O Module Capacities

CEE Controller Architecture 25 ExperionPKS Control Execution Environment EXP04R201

Describe C200 I/O Module Capacities July 13, 2020
I/O Module Capacities
Honeywell
I/O Unit Definition Table

CEE Controller Architecture 26 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 I/O Module Capacities
I/O Module Capacities
Honeywell
I/O Module Capacity per C200/CPM

CEE Controller Architecture 27 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 I/O Module Capacities
 Honeywell

This page is intentionally blank.

CEE Controller Architecture 28 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 I/O Module Capacities
 Describe C200 Control Functions

CEE Controller Architecture 29 ExperionPKS Control Execution Environment EXP04R201

Describe C200 Control Functions July 13, 2020
Control Execution Environment
Honeywell
• Common core software used in Experion PKS Controllers
– Identical environment in C200, Application Control Environment (ACE) and
Simulation Control Environment (SCE)
– Common base set of Function blocks in all three environments
– For C200, two options for Control execution cycles:
• 5 msec provides 5, 10, 20, 50,100 and 200 msec cycles
• 50 msec provides 50, 100, 200, 500, 1000 and 2000 msec cycles
– Control Builder is used to for System Design, Documentation and Monitoring

CEE Controller Architecture 30 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
Control Builder
Honeywell

CEE Controller Architecture 31 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
Control Builder
Honeywell

CEE Controller Architecture 32 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
Control Builder
Honeywell

Logic Function Blocks

CEE Controller Architecture 33 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
Control Builder
Honeywell

CEE Controller Architecture 34 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
Control Builder
Honeywell

Profibus/ Fieldbus Function Blocks

 FOUNDATION Fieldbus
 All blocks & parameters defined by manufacturer supplied DD/Capability files

 Profibus DP (Optional)
 PTO Encoder (Input & Output) Generic (Input & Output)
 Generic PTO Drive (Input & Siemens Simatic (Input & Output)
Output)
 Siemens Simocode (Input &
Output)
Additional Function Blocks (FB) for the ACE environment
 OPC Extension library (Optional)
 OPC Server
 UCN Interface library (Optional)
 UCN output

CEE Controller Architecture 35 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
Processing Resources
Honeywell

Table 15. CEE/CPM and CEE/ACE Processing Resources

Minimum Reserved overall CPU to be Maintained During 20% - CPM
1
Runtime (CPUFREEAVG) 40% - ACE
2
CEE type PU Maximum Maximum
Loading
3
Cycle
500 ms CEE - ACE 15000 PU/sec 60%
50 ms CEE --- Non Redundant C200 Configuration 3600 PU/sec 60%
50 ms CEE --- Redundant Configuration 1600 PU/sec 60%
5 ms CEE --- Non Redundant Configuration 2400 PU/sec 40%
1
CPUFREEAVG is not supported on ACE; CPU Usage from Windows Task Manager provides the CPU Resources
used.
2
Available Processing Units at indicated maximum loading cycle percentage. For example, for a 50 ms non-
redundant CEE, users may configure it to use all of the 3600 PU. They must balance the CPU load across all
cycles. Once they have done so, no single cycle should exceed 60% in its CPUCYCLEAVG value.
3
Maximum Cycle Loading: Over cycles 0-39, the Average CPU Usage (CPUCYCLAVG) statistic is not to exceed
the stated maximums.

CEE Controller Architecture 36 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
Memory Resources
Honeywell

Table 16. CEE Memory Resources and Block Configuration

MU = Memory Unit = 1 Kbyte = 1024 bytes
C200/CPM ACE
Maximum available memory resources 4000 MU 32000 MU
Maximum total number of CMs, SCMs and IOMs configurable per 1000 4000
CEE (IOMs not
supported)
Maximum number of component blocks per CM 40 40
This maximum number is achievable under nominal operating and monitoring
conditions. The following items may lower the maximum number of FB's that
can be placed in or monitored from a single CM:
 Monitoring frequently changing values
 Operating in a redundant system
 Operating with high quantities of configured peer-to-peer
Maximum number of Steps & Transitions (divided over all 160 (80 160 (80
handlers) per SCM Step/Transition Step/Transition
pairs) pairs)

CEE Controller Architecture 37 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
Typical Scenario
Honeywell
Table 17. Typical IOM/CM/SCM Processing and Memory Resource Requirements
Typical Module Types Processing Resource Consumption Memory Resource
(FB Content in Parentheses) Consumption
Total Processing Consumption (PU/sec) per module type = 50/5 ms CEE 50 ms CEE 500 ms ACE
Processing Resource Consumption (PU/module execution) / Non-Redundant Redundant 50/5 ms CPM
Execution Period (sec/module execution) * number of Modules (PU/Module (PU/Module CEE (Mu/Mod)
Execution) Execution)
Typical I/O Module 0.3 0.19 0.6
(Average consumption of available IOM’s)
Analog Data Acquisition CM 2.9 3.8 7.4
(10 AI, 10 DataAcq FB’s)
Small Analog Data Acquisition CM 0.47 0.43 1.0
(1 AI, 1 DataAcq FB’s)
Regulatory Control CM 2.8 2.8 3.9
(1 AI, 1 DataAcq, 1 PID, 1 AO, 6 Logic FB’s)
1 2 2 2
PID-PL Regulatory Control CM 4.2 4.2 5.1
(1 AI, 1 DataAcq, 1 PID-PL, 1 AO, 6 Logic FB’s)
Auxiliary Function CM 4.2 5.1 13.1
(10 Aux. FB’s, such as AuxCalc, Totalizer)
Digital Data Acquisition CM 1.2 1.2 3.1
(10 DI, 10 Flag FB’s)
Small Digital Data Acquisition CM 0.22 0.14 0.6
(1 DI, 1 Flag FB’s)
Device Control CM 1.3 1.3 3.1
(2 DI, 2 DO, 1 DevCtl, 5 Logic FB’s)
Logic Control CM 1.0 1.0 3.5
(20 Logic FB’s)
Sequence Control Module (SCM) A 2.0 3.0 28.9
(Includes: 1 handler of each: Main, Hold, Stop and Abort; a total of
10 Steps with 8 Outputs and a total of 10 Transitions with 5
Conditions spread over all handles; 10 Recipe items, 5 History
items)
Total of 10 Steps and 10 Transitions spread over the 4 Handlers
Sequence Control Module (SCM) B 2.0 3.0 35.7
(Includes: 1 Main Handler, no other Handlers, 20 Steps with 4
Outputs each, 20 Transitions with 3 Conditions each, 10 Recipe
items, 5 History Items)
Total of 20 Steps and 20 Transitions
Sequence Control Module with an alias table of size 2.0 3.0 128.5
45 rows by 100 columns
(Includes: 1 handler of each: Main, Hold, Stop and Abort; a total of
10 Steps with 8 Outputs and a total of 10 Transitions with 5
Conditions spread over all handlers, 10 Recipe items, 5 History
items)
Total of 10 Steps and 10 Transitions spread over the 4 Handlers
Sequence Control Module with an alias table of size 2.0 3.0 124.5
500 rows by 9 columns
(Includes: 1 handler of each: Main, Hold, Stop and Abort, a total of
10 Steps with 8 Outputs and a total of 10 Transitions with 5
Conditions spread over all handlers, 10 Recipe items, 5 History
items)
Total of 10 Steps and 10 Transitions spread over the 4 Handlers
The following Function Block libraries consume the following extra Allen-Bradley Drive --- 90 Mus
memory when the first block is loaded to the C200 Controller: AGA Calculation --- 172 Mus
DeviceNet Interface --- 106 MUs
Exchange (PLC5 & Logix5550) --- 89 MUs
Pulse Input IOM --- 90 MUs
FBUSIF (Linking Device) --- 82 Mus
HART I/O --- 105 Mus
Profibus Interface --- 244 Mus
Rail (RIOM- H) I/O --- 107 MUs
Rail (RIOM- A) I/O --- 120 MUs

CEE Controller Architecture 38 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
C200 Capacity Calculation
Honeywell

C200 Control Processor (Non-Redundant, 50 msec CEE) Capacity, Sample Configuration

Module Type No. of Period, Module Module Total PUs* Total
Modules sec PU MU MUs
I/O Module (64 max) 40 0.05 0.3 0.6 240 24
Analog Data Acquisition CM 20 1 2.9 7.4 58 148
Small Analog Data Acq. CM 10 2 0.47 1.0 2.35 10
Regulatory Control CM 100 0.5 2.8 3.9 560 390
Auxiliary Function CM 10 0.5 4.2 13.1 84 131
Digital Data Acquisition CM 20 0.1 1.2 3.1 240 62
Small Digital Data Acq. CM 10 0.1 0.22 0.6 22 6
Device Control CM 140 0.1 1.3 3.1 1820 434
Logic Control CM 10 0.1 1.0 3.5 100 35
Sequential Control Module (SCM) 50 1 2.0 55 100 2750
Total 3226 3990
Max 3600/1600** 4000
PU = Processing Unit per Control Cycle; MU = Memory Unit, Kbytes
PUs for any given CM = (PU per Cycle) / (Cycle Time, sec.)
*Total PUs = (No. of Modules) x (Module PU) / (Period, sec.) for each CM type.
Available Period for all CM and SCM types are 0.05, 0.1, 0.2, 0.5, 1.0 and 2.0 sec. I/O Modules fixed at 0.05 sec.
**Total PUs for Non-Redundant/Redundant C200 Control Processors (Module PUs provided above apply to a non-
redundant controller, see table 17 for Module PU values for redundant controllers).

CEE Controller Architecture 39 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
 Honeywell

This page is intentionally blank.

CEE Controller Architecture 40 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe C200 Control Functions
 Describe Device Net Integration to C200

CEE Controller Architecture 41 ExperionPKS Control Execution Environment EXP04R201

Describe Device Net Integration to C200 July 13, 2020
DeviceNet Overview
Honeywell

Objectives:

Overview of DeviceNet

– Topology

– Interface Module

CEE Controller Architecture 42 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe Device Net Integration to C200
DeviceNet Topology
Honeywell
Device Net Configuration
Process HMIWeb Stations Application using RSNetWorx Software
Server Control
Environment

F F F F
T T T T F
E E E E Fault Tolerant Ethernet T
E
LAN WAN
WAN
ControlNet ControlNet

In a non-redundant
CP RACK Controller, DNB Module 1770 KFD Interface Module
can be in CP rack
ControlNet

IO RACK
Power Supply
24Vdc

1756 DNB Module

Device Network
Photo
Sensors

Device Net Devices

0 – 63 devices can be configured

CEE Controller Architecture 43 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe Device Net Integration to C200
DeviceNet Module
Honeywell

Allen Bradley 1756-DNB

DeviceNet modules can reside in non-redundant controller racks
and I/O racks
DeviceNet TM

MOD/NET I/O OK

CEE Controller Architecture 44 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe Device Net Integration to C200
 Describe PROFIBUS Integration to C200

CEE Controller Architecture 45 ExperionPKS Control Execution Environment EXP04R201

Describe PROFIBUS Integration to C200 July 13, 2020
PROFIBUS Overview
Honeywell

Objectives:

Overview of PROFIBUS

– Topology

– Interface Module

CEE Controller Architecture 46 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe PROFIBUS Integration to C200
PROFIBUS Topology
Honeywell
PC with SST PROFIBUS
Configuration Tool

Controllers SST-PFB-CLX (DPM1)

PROFIBUS Interface
Module (Not Redundant
Compliant)
Master Devices

PROFIBUS DP RS485 / Fiber Optic

Remote I/O
Chassis

Slave Devices

PROFIBUS DP PROFIBUS DP (Daisy Chain Bus Topology)

Slave Devices

CEE Controller Architecture 47 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe PROFIBUS Integration to C200
PROFIBUS Interface Module
Honeywell

One C200 Controller can host multiple PROFIBUS modules.

PROFIBUS
PROFIBUS

COMMSYS OK

COMMSYS OK

PROFIBUS DP (Daisy Chain Bus Topology

Slave Devices

PROFIBUS Interface Modules can reside in the Controller Chassis

(if the C200 is non-redundant) as well as in remote I/O racks.

CEE Controller Architecture 48 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe PROFIBUS Integration to C200
 Describe HART Integration to C200

CEE Controller Architecture 49 ExperionPKS Control Execution Environment EXP04R201

Describe HART Integration to C200 July 13, 2020
HART Integration
Honeywell

Objectives:

Overview of HART Integration

– Architecture

– Implementation

CEE Controller Architecture 50 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe HART Integration to C200
HART Architecture
Honeywell

Experion PKS Server C-200

CNet

HART HART
CNet AI AO
(8) ch. (8) ch.

HART
Mux Emulator
Software HART device

CEE Controller Architecture 51 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe HART Integration to C200
HART Implementation – I/O Modules
Honeywell
Both Modules:
 Occupy one physical chassis slot
position
 Provide (8) HART I/O channels
H ART H ART
A I M o d u le A O M o d u le  Each channel can be configured as a
standard analog only or HART (5.x)
enabled channel
 Support point-to-point connections only
(no multi-drop)
+ RTN + -
 Can be placed into the Local and/or a
4 -2 0 m A remote I/O chassis
 Count as one IOM in the total allowable
4 -2 0 m A per C-200 maximum
 Can be used in a redundant C-200
configuration
 Support all of the usual CIOM-A
certifications (i.e. CE, etc.)
H ART H ART
In p u t O u tp u t
D e v ic e D e v ic e

CEE Controller Architecture 52 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe HART Integration to C200
Hart Implementation - PMIO
Honeywell
 HART AI IOP
 HART AO IOP

IO P
IO P

FTA

 Provide full PM IO-like redundancy

 Provide (16) I/O channels per IOP
 Handle both the HART digital and analog signals
 Provide a comprehensive set of HART FTA’s

CEE Controller Architecture 53 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe HART Integration to C200
 Honeywell

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CEE Controller Architecture 54 ExperionPKS Control Execution Environment EXP04R201

July 13, 2020
Describe HART Integration to C200