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Transportation in

a Supply Chain

Reaching the end customer


Learning Objectives

• Understand the role of transportation in a supply


chain
• Evaluate the strengths and weaknesses of different
modes of transportation
• Discuss the role of infrastructure and policies in
transportation

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Learning Objectives(Cont.)

• Identify the relative strengths and weaknesses of


various transportation network design options
• Identify trade-offs that shippers need to consider
when designing a transportation network

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The role of transportation
in a supply chain

• Transportation refers to the movement of product


from one location to another
• it makes its way from the beginning of a supply chain to
the end customer
• Transportation is an important supply chain driver
• as products are rarely produced and consumed in the
same location
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The role of transportation
in a supply chain(Cont.)

• Transportation is a significant component of the costs


incurred by most supply chains
• Transportation costs are directly affected by the location
of the firm’s plants, warehouses, vendors, retail locations,
and customers
• Inventory requirements are influenced by the mode of
transport used

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The role of transportation
in a supply chain(Cont.)

• Transportation is a significant component of the costs


incurred by most supply chains(cont.)
• High-speed, high-priced transportation systems require
smaller amounts of inventories in a logistics system
• Slower, less-expensive transportation requires larger
amounts of system wide inventory

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The role of transportation
in a supply chain(Cont.)

• Transportation is a significant component of the costs


incurred by most supply chains(cont.)
• The transport mode selected influences the packaging
required, and carrier classification rules dictate package
choice

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The role of transportation
in a supply chain(Cont.)

• Transportation is a significant component of the costs


incurred by most supply chains(cont.)
• The type of carrier used dictates a manufacturing plant’s
materials handling equipment
• loading and unloading equipment
• the design of the receiving and shipping docks

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The role of transportation
in a supply chain(Cont.)

• Transportation is a significant component of the costs


incurred by most supply chains(cont.)
• Customer service goals influence the type and quality of
carrier and carrier service selected by the seller

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The role of transportation
in a supply chain(Cont.)

• Any supply chain’s success is closely linked to the


appropriate use of transportation
• IKEA, the Scandinavian home furnishings retailer, has built
a global network, with about 350 stores in 42 countries,
primarily on the basis of effective transportation
• Amazons’ delivery depends mainly on mode of
transportation

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The role of transportation
in a supply chain(Cont.)

• Any supply chain’s success is closely linked to the


appropriate use of transportation(cont.)
• Modular design of its furniture allows IKEA to transport its
goods worldwide much more cost effectively than a
traditional furniture manufacturer

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The role of transportation
in a supply chain(Cont.)

• Any supply chain’s success is closely linked to the


appropriate use of transportation(cont.)
• Modular designs coupled with effective sourcing and
inexpensive transportation allow IKEA to provide high-
quality home furnishings at low prices globally

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The role of transportation
in a supply chain(Cont.)

• Any supply chain’s success is closely linked to the


appropriate use of transportation(cont.)
• Seven-Eleven Japan is another firm that has used
transportation to achieve its strategic goals
• Seven-Eleven Japan uses a responsive transportation
system that replenishes its stores several times a day so
the products available match customers’ needs

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The supply chain
partner

• The shipper is the party that requires the movement


of the product between two points in the supply chain
• The carrier is the party that moves or transports the
product

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The supply chain
partner(Cont.)

• Besides the shipper and the carrier, two other parties


have a significant impact on transportation
• the owners and operators of transportation infrastructure
such as roads, ports, canals, and airports
• the bodies that set transportation policy worldwide
• actions by all four parties influence the effectiveness of
transportation
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The mode of
transportation

• Each of the modes of transportation exists because of


certain attributes that provide one or more
advantages over the other modes of transportation
• It is important to recognize that public policy can
affect a mode’s performance on these attributes

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The mode of
transportation(Cont.)

• The effectiveness of any mode of transport is


influenced by
• equipment investments
• operating decisions by the carrier
• the available infrastructure and transportation policies

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The mode of
transportation(Cont.)

• The attractiveness of a particular mode depends on


the following attributes
• Cost (price that a carrier charges to transport a shipment)
• Speed (elapsed transit time from pickup to delivery)
• Reliability (consistency of delivery)
• Capability (amount of different types of product that can be transported)
• Capacity (volume that can be carried at one time)
• Flexibility (ability to deliver the product to the customer)

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The mode of
transportation(Cont.)

• Supply chains use a combination of the following


modes of transportation:

• Air • Water
• Package carriers • Pipeline
• Truck • Intermodal
• Rail

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The mode of
transportation(Cont.)

• Air
• Airlines have three cost components:
• (1) a fixed cost of infrastructure and equipment,
• (2) cost of labor and fuel that is independent of the passengers
or cargo on a flight but is fixed for a flight,
• (3) a variable cost that depends on the passengers or cargo
carried

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The mode of
transportation(Cont.)

• Air(cont.)
• Air carriers offer a fast and fairly expensive mode of
transportation for cargo
• Small, high value items or time-sensitive emergency
shipments that must travel a long distance are best
suited for air transport

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The mode of
transportation(Cont.)

• Air(cont.)
• Air carriers normally move shipments under 500 pounds,
including high value but lightweight high-tech products
• The airline industry in Asia has seen significant growth in
the twenty-first century, especially in China and India

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The mode of
transportation(Cont.)

• Air(cont.)
• Key issues that air carriers face include
• identifying the location and number of hubs
• assigning planes to routes
• setting up maintenance schedules for planes
• scheduling crews
• managing prices and availability at different prices(Revenue
Management)

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The mode of
transportation(Cont.)

• Air(cont.)
• Examples of products that move by air include
• Auto parts and accessories
• Cut flowers and nursery stock
• Electronic or electrical equipment, such as cell phones and
iPods
• Fruits and vegetables
• Machinery and parts

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The mode of
transportation(Cont.)

• Air(cont.)
• Examples of products that move by air include(cont.)
• Metal products
• Photographic equipment, parts, and film
• Printed matter
• Wearing apparel

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The mode of
transportation(Cont.)

• Package carriers
• Package carriers are transportation companies such as
FedEx, UPS, and the Postal Service
• carry small packages ranging from letters to shipments
weighing about 150 pounds
• Package carriers use air, truck, and rail to transport
time-critical smaller packages

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The mode of
transportation(Cont.)

• Package carriers(cont.)
• Package carriers are expensive and cannot compete
with LTL(less than truck load) carriers on price for large
shipments
• The major service they offer shippers is rapid and
reliable delivery
• Shippers use package carriers for small and time-
sensitive shipments
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The mode of
transportation(Cont.)

• Package carriers(cont.)
• Package carriers also provide other value-added
services such as package tracking and, in some cases,
processing and assembly of products
• Package carriers are the preferred mode of transport
for online businesses such as Amazon
• With the growth in online sales, the use of package
carriers has increased significantly over the past few
years
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The mode of
transportation(Cont.)

• Package carriers(cont.)
• Given the small size of packages and several delivery
points,
• consolidation of shipments is a key factor in increasing
utilization
• decreasing costs for package carriers
• Package carriers have trucks that make local deliveries
and pick up packages
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The mode of
transportation(Cont.)

• Package carriers(cont.)
• Key issues in this industry include
• location and capacity of transfer points
• information capability to facilitate and track package
flow

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The mode of
transportation(Cont.)

• Package carriers(cont.)
• An important consideration for the final delivery to a
customer
• Scheduling
• Routing of the delivery trucks

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The mode of
transportation(Cont.)

• Truck
• In most of the world, trucks carry a significant fraction of the
goods moved
• Various types of trucks (4 mt to 33 mt tonnage capacity) are
used in Nepal as the means to transport cargo
• Most of the goods/freight vehicles in Nepal are up to
11 mt two-axle rigid chassis and constitute about 75% of the
total fleet of freight vehicles

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The mode of
transportation(Cont.)

• Truck(cont.)
• In the mountainous areas, 4-wheel drive 4 mt trucks and
tractor-trailer combinations are common for transport over
mountainous dirt roads
•  The current estimate of the number of trucks in Nepal is
approximately 26,000
• TL(truck load) operations have relatively low fixed costs, and
owning a few trucks is often sufficient to enter the business

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The mode of
transportation(Cont.)

• Truck(cont.)
• LTL operations are priced to encourage shipments in small lots,
usually less than half a TL, as TL tends to be cheaper for larger
shipments
• LTL is suited for shipments that are too large to be mailed as
small packages (typically more than 150 lbs.) but that
constitute less than half a TL

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The mode of
transportation(Cont.)

• Rail
• The price structure and heavy load capability make rail an ideal
mode for carrying large, heavy, or high-density products over
long distances
• Rail is thus ideal for heavy, low-value shipments that are not
time sensitive
• A major goal for railroad firms is to keep locomotives and crews
well utilized

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The mode of
transportation(Cont.)

• Rail(cont.)
• Major operational issues at railroads include
• vehicle and staff scheduling,
• track and terminal delays,
• poor on-time performance

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The mode of
transportation(Cont.)

• Rail(cont.)
• Rails possess less flexibility (ability to deliver the product to the
customer) than motor carriers, unless the customer is located
on a rail line or has a rail siding (a track that runs from a main
line to a particular facility)
• Rails generally have greater flexibility than air, water, and
pipeline
• Although railroads are less expensive than air and motor, they
are more expensive than pipeline and water

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The mode of
transportation(Cont.)

• Water
• Water transport, by its nature, is limited to certain areas
• Water transport is ideally suited for carrying large loads at low
cost
• It is, however, the slowest of all the modes, and significant
delays occur at ports and terminals
• This makes water transport difficult to operate for short-haul
trips,
• although it is used effectively in Japan and parts of Europe for
daily short-haul trips of a few miles
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The mode of
transportation(Cont.)

• Water(cont.)
• In global trade, water transport is the dominant mode for
shipping all kinds of products
• Cars, grain, apparel, and other products are shipped by sea
• Delays at ports, customs, and security and the management of
containers used are major issues in global shipping

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The mode of
transportation(Cont.)

• Pipeline
• Pipelines are a unique mode of transportation because it is the
only one without vehicles, and this is significant for several
reasons
• there is no need for vehicle operators
• the lack of vehicles also means that pipeline transportation
is one way
• pipelines are virtually unaffected by adverse weather
conditions

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The mode of
transportation(Cont.)

• Pipeline(cont.)
• Pipeline is used primarily for the transport of crude petroleum,
refined petroleum products, and natural gas
• A significant initial fixed cost is incurred in setting up the
pipeline and related infrastructure that does not vary
significantly with the diameter of the pipeline
• Pipeline operations are typically optimized at about 80 to 90
percent of pipeline capacity

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The mode of
transportation(Cont.)

• Pipeline(cont.)
• given the nature of the costs, pipelines are best suited when
relatively stable and large flows are required
• pipelines tend to be the slowest form of transportation
• the lack of vehicles means that the relevant product needs to
be forced through the pipeline, often by pumping stations
• pipelines are capable of transporting very large product
volumes

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The mode of
transportation(Cont.)

• Intermodal
• Intermodal transportation is the use of more than one mode of
transport to move a shipment to its destination
• A variety of intermodal combinations are possible, with the
most common being truck/rail
• Intermodal traffic has grown considerably with the increased
use of containers for shipping and the rise of global trade

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The mode of
transportation(Cont.)

• Intermodal(cont.)
• Containers are easy to transfer from one mode to another, and
their use facilitates intermodal transportation
• Containerized freight often uses truck/water/rail combinations,
particularly for global freight
• For global trade, intermodal is often the only option because
factories and markets may not be situated next to ports

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The mode of
transportation(Cont.)

• Intermodal(cont.)
• Key issues in the intermodal industry involve the exchange of
information to facilitate shipment transfers between different
modes because these transfers often involve considerable
delays, hurting delivery time performance

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Transportation infrastructure
and policies

• Roads, seaports, airports, rail, and canals are some


of the major infrastructural elements that exist
along nodes and links of a transportation network
• In almost all countries, the government has either
taken full responsibility or played a significant role
in building and managing these infrastructure
elements

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Transportation infrastructure
and policies(Cont.)

• Improved infrastructure has played a significant role


in the development of transportation and the
resulting growth of trade
• Every government have their transportation related
policies

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Transportation infrastructure
and policies(Cont.)

• Every government have their transportation related


policies(cont.)
• The principal objective of the National Transport
Policy is to develop a reliable, cost effective, safe
facility oriented and sustainable transport system
• promotes and sustains the economic, social, cultural
and tourism development of the Kingdom of Nepal as a
whole
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Transportation infrastructure
and policies(Cont.)

• Every government have their transportation related


policies(cont.)
• Nepalese transport management is affected by existing
topographical condition of the country
• only means of transport used in the country are road
transport and air transport

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Transportation infrastructure
and policies(Cont.)

• Every government have their transportation related


policies(cont.)
• During the Tenth Plan period, the vehicle transport
management guideline was implemented

Search in internet about our government


transportation policy and comment on your
findings
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Transportation infrastructure
and policies(Cont.)

• Transportation regulation
• All modes of transportation have been influenced, and
continue to be influenced, by various types of
regulation by federal, state, and local governments
• Environmental Regulation
• Safety Regulation
• Economic Regulation

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Design options
for a transportation
network

• The design of a transportation network affects the


performance of a supply chain
• A well-designed transportation network allows a
supply chain to achieve the desired degree of
responsiveness at a low cost

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Design options
for a transportation
network(Cont.)

• Three basic questions need to be considered when


designing a transportation network between two
stages of a supply chain
• Should transportation be direct or through an
intermediate site?
• Should the intermediate site stock product or only
serve as a cross-docking location?
• Should each delivery route supply a single destination
or multiple destinations?
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Design options
for a transportation
network(Cont.)

• Direct shipment network to single destination

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Design options
for a transportation
network(Cont.)

• Direct shipment network to single


destination(cont.)
• the buyer structures the transportation network so that
all shipments come directly from each supplier to each
buyer location
• the routing of each shipment is specified
• the supply chain manager needs to decide only the
quantity to ship and the mode of transportation to use
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Design options
for a transportation
network(Cont.)

• Direct shipment network to single


destination(cont.)
• this decision involves a trade-off between
transportation and inventory costs
• the major advantage of a direct shipment
transportation network is the elimination of
intermediate warehouses
• its simplicity of operation and coordination
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Design options
for a transportation
network(Cont.)

• Direct shipment network to single


destination(cont.)
• the shipment decision is completely local
• the decision made for one shipment does not influence
others
• the transportation time from supplier to buyer location
is short because each shipment goes direct

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Design options
for a transportation
network(Cont.)

• Direct shipment network to single


destination(cont.)
• a direct shipment network to single destination is
justified only if demand at buyer locations is large
enough
• optimal replenishment lot sizes are close to a truckload
from each supplier to each location

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Design options
for a transportation
network(Cont.)

• Direct shipping with milk runs

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Design options
for a transportation
network(Cont.)

• Direct shipping with milk runs(cont.)


• a milk run is a route on which a truck either delivers
product from a single supplier to multiple retailers
• goes from multiple suppliers to a single buyer location
• a supplier delivers directly to multiple buyer locations
on a truck
• a truck picks up deliveries destined for the same buyer
location from many suppliers
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Design options
for a transportation
network(Cont.)

• Direct shipping with milk runs(cont.)


• when using this option, a supply chain manager has to
decide on the routing of each milk run
• milk runs lower transportation cost by consolidating
shipments to multiple locations on a single truck

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Design options
for a transportation
network(Cont.)

• Direct shipping with milk runs(cont.)


• milk runs make sense when the quantity destined for
each location is too small to fill a truck but multiple
locations are close enough to each other such that their
combined quantity fills the truck

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Design options
for a transportation
network(Cont.)

• All shipments via intermediate distribution Center


with storage

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Design options
for a transportation
network(Cont.)

• All shipments via intermediate distribution Center


with storage(cont.)
• under this option, product is shipped from suppliers to
a central distribution center, where it is stored until
needed by buyers when it is shipped to each buyer
location

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Design options
for a transportation
network(Cont.)

• All shipments via intermediate distribution Center


with storage(cont.)
• storing product at an intermediate location is justified if
transportation economies require large shipments on
the inbound side
• product comes in large quantities into a DC, where it is
held in inventory and sent to buyer locations in smaller
replenishment lots when needed
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Design options
for a transportation
network(Cont.)

• All shipments via intermediate Transit point with


Cross-docking(cont.)
• Under this option, suppliers send their shipments to an
intermediate transit point (which could be a DC), where
they are cross-docked and sent to buyer locations
without storing them

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Design options
for a transportation
network(Cont.)

• All shipments via intermediate Transit point with


Cross-docking(cont.)
• when a DC cross-docks product, each inbound truck
contains product from suppliers for several buyer
locations, whereas each outbound truck contains
product for one buyer location from several suppliers

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Design options
for a transportation
network(Cont.)

• All shipments via intermediate Transit point with


Cross-docking(cont.)
• major benefits of cross-docking are that little inventory
needs to be held and product flows faster in the supply
chain
• cross-docking also saves on handling cost because
product does not have to be moved into and out of
storage
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Design options
for a transportation
network(Cont.)

• All shipments via intermediate Transit point with


Cross-docking(cont.)
• cross-docking is appropriate when economies of scale
in transportation can be achieved on both the inbound
and outbound sides
• both inbound and outbound shipments can be
coordinated

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Design options
for a transportation
network(Cont.)

• Shipping via DC using milk runs

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Design options
for a transportation
network(Cont.)

• Shipping via DC using milk runs(cont.)


• milk runs can be used from a DC if lot sizes to be
delivered to each buyer location are small
• milk runs reduce outbound transportation costs by
consolidating small shipments

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Design options
for a transportation
network(Cont.)

• Tailored network
• The tailored network option is a suitable combination
of previous options that reduces the cost and improves
the responsiveness of the supply chain
• Here, transportation uses a combination of cross-
docking, milk runs, and TL and LTL carriers, along with
package carriers in some cases

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Design options
for a transportation
network(Cont.)

• Tailored network(cont.)
• the goal is to use the appropriate option in each
situation
• High-demand products may be shipped directly to high-
demand retail outlets, whereas low-demand products
or shipments to low demand retail outlets are
consolidated to and from the DC

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Design options
for a transportation
network(Cont.)

• Tailored network(cont.)
• the complexity of managing this transportation
network is high because different shipping procedures
are used for each product and retail outlet
• operating a tailored network requires significant
investment in information infrastructure to facilitate
the coordination

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Design options
for a transportation
network(Cont.)

• Tailored network(cont.)
• such a network, however, allows for the selective use
of a shipment method to minimize the transportation
as well as inventory costs

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Design options
for a transportation
network(Cont.)

• Pros and Cons of Different Transportation


Networks

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Design options
for a transportation
network(Cont.)

• Trade-offs in transportation design


• All transportation decisions made by shippers in a
supply chain network must take into account their
impact on
• inventory costs
• facility and processing costs
• the cost of coordinating operations
• the level of responsiveness provided to customers
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Design options
for a transportation
network(Cont.)

• Trade-offs in transportation design(cont.)


• The cost of coordinating operations is generally hard to
quantify
• Shippers should evaluate different transportation
options in terms of various costs and revenues and
then rank them according to coordination complexity

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Design options
for a transportation
network(Cont.)

• Trade-offs in transportation design(cont.)


• Managers must consider the following trade-offs when
making transportation decisions
• Transportation and inventory cost trade-off
• Transportation cost and customer responsiveness
trade-off

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