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ME 457

Some Concepts in
Vehicle Dynamics
Steve Rohde, Ph.D.
steve@quantumsignal.com

Spring 2003
ME457 Mechatronic Modeling

The Chevrolet SSR

SSR Movie
ME457 Mechatronic Modeling

Major Automotive Vehicle Subsystems

•Powertrain
•Accessories
•Brakes
•Steering
•Suspension
•Body
ME457 Mechatronic Modeling

Automotive Vehicle Subsystem Interactions


Heat, Noise, Vibration, Engine Vibration Torque

Torque Delivered to Driven Wheels


Heat, Noise, Driver Visibility, Airflow
Hydraulic/Pneumatic Pressure Suspension Forces
Vibration
Engine Speed Hydraulic Flow, Electrical Voltage Braking Torque Noise
Coolant Temp.
Vacuum
Electrical Voltage Steering Angle

Powertrain
Powertrain Accessories
Accessories Brakes
Brakes Steering
Steering Suspension
Suspension Body
Body

Vacuum Load
Electrical Current Steering Forces
Accessory Torque Load
Battery Voltage Suspension Geometry
Coolant Flow & Heat Loss
Wheel Rotational Body Attitude &
Hydraulic Pressure, Electrical Current Speed Position
Aerodynamic drag
Hydraulic/Pneumatic Flow
Heating & Cooling Loads
Driven Wheel Rotational Speeds
ME457 Mechatronic Modeling

Coordinate System

y
Pitch

c.g.

x
Rol Yaw
l z
ME457 Mechatronic Modeling

Somewhat Simplified Model


ME457 Mechatronic Modeling

The Real Thing!


ME457 Mechatronic Modeling

“Top Level” Longitudinal Forces

a M
F
R

Ma = F – D - R
ME457 Mechatronic Modeling

Longitudinal Forces

Ma = F – D - R
D

M
F
R
F = Tractive Force
D = Aerodynamic Drag = ½ρACDV2
R = Rolling Resistance = Mg(r0+r1V)
ME457 Mechatronic Modeling

Forces on an Incline

D
F
M
M

θs
R
Ma = F – D – R – Mgsin(θ)
ME457 Mechatronic Modeling

Some Interesting Facts

Ma = F – D – R

• F > 0  Positive Tractive Effort (traction)


• F – D – R > 0  Accelerating
• F – D – R < 0  Decelerating
• │F│ > μN  Wheels Spin
• amax ~ g
ME457 Mechatronic Modeling

Consider WOT (max acceleration)


Instantaneous power:
Mav = Fv – Dv – Rv

Integrating between 0 and T:

½ Mv2 = ∫Fvdt – ∫Dvdt – ∫Rvdt

½ Mv2 ~ ∫Fvdt

Suppose engine is at Pmax and no losses:


½ Mv2 ~ T*Pmax
ME457 Mechatronic Modeling

Powertrain “Matching”

Road Load ~ v3
Power

Engine Power

Speed
ME457 Mechatronic Modeling

How about the energy you use driving a vehicle?

E = ∫FV Χ(F)dt
Where X(F) = 1 iff F>0, =0 otherwise
DB = ∫FV Χ(-F)dt
ME457 Mechatronic Modeling

Some simple approximate results

• E/(MS) = (7.741 r0 + 111.2 r1) + 113.4 ACD/M + 0.1518

• DB/(MS) = 0.1518 - (2.064 r0 + 22.83 r1) – 18.05 ACD/M

Tractive & Braking Energy are Linear with Mass!


ME457 Mechatronic Modeling

Forces Acting on a Two Axle Vehicle


ME457 Mechatronic Modeling

Equations of Motion

Assume that θs=0, forces at wheels are combined


and aero & towing forces are neglected as are
vertical and pitch accelerations. Then:

0 = W f + Wr – W

0 = Wf l1 - Wrl2 + (Ff + Fr)h

ma = Ff + Fr
ME457 Mechatronic Modeling

Loads on Axles

Wf = W {l2/(l1+l2) – h/(l1+l2)a/g}

Wr = W {l1/(l1+l2) + h/(l1+l2)a/g}
ME457 Mechatronic Modeling

Maximum Acceleration

For a rear drive vehicle:

armax = g l1/(l1+l2)/{1/µ – h/(l1+l2)}

For a front drive vehicle:

afmax = g l2/(l1+l2)/{1/µ + h/(l1+l2)}

Where µ = Coefficient of friction


ME457 Mechatronic Modeling

Forces Acting on a Tractor-Semitrailer


ME457 Mechatronic Modeling

Examples of Math Model Use in GM


ME457 Mechatronic Modeling

Beetle Lane Change*

* Courtesy of MSC.Software
ME457 Mechatronic Modeling

Truck Rear Suspension*

* Courtesy of MSC.Software
ME457 Mechatronic Modeling

Durability Simulation*

* Courtesy of MSC.Software
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Large Vehicle Simulation*

* Courtesy of MSC.Software
ME457 Mechatronic Modeling

Tractor-Trailer Simulation*

* Courtesy of MSC.Software
ME457 Mechatronic Modeling

Motorcycle Drop Simulation*

* Courtesy of MSC.Software

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