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QST30-Crosshead Nuts Not Torqued: Pits # Rjas-6Caj6B
QST30-Crosshead Nuts Not Torqued: Pits # Rjas-6Caj6B
Torqued
PITS # RJAS-6CAJ6B
***Cummins Proprietary***
QST30-Crosshead Nuts Not Torqued
Failure Mode
– Crosshead nuts not torqued-valve failure
Field Countermeasure
– Operators were trained in how to adjust and torque the crosshead adjusting nuts
Failure Mechanism – Understood
– Nut back-off of crossheads
• Crossheads not torqued at factory
– Valve Failure
Root Cause and Preventative Action
– Torqueing process not followed in the factory
– Create a failsafe method for torqueing cross heads
Corrective Action
– Radio Frequency wrench was implemented on 05-AUG-2006. ESN first was
37221758
– Process fail-safed with new wrench