CÔNG TY CỔ PHẦN

LỌC HÓA DẦU BÌNH SƠN

HSE DIVISION SAFE FOR HOT WORK

Code: GI10 BSR-HSE-WI-009

This guide provides the main contents of the SAFETY INSTRUCTION FOR WELDING
AND CUTTING WORK, refer to the procedure BSR-HSE-WI-009 for more details
CONTENT

GENERAL INTRODUCTION

ACCIDENT IN HOT WORK

HAZARD AND CONTROL MEASURE

 GENERAL INTRODUCTION
GENERAL IGENERAL INTRODUCTION NTRODUCTION

1
 I. GENERAL INTRO DUCTION

Welding and cutting work is one of the jobs with very high risks of
fire and explosion, especially in Dung Quat Oil Refinery.
If there is an uncontrolled heat generation, there will be a risk of fire
and serious consequences. In particular, welding and cutting jobs are
jobs that always generate fire and a large amount of heat
When welding and cutting metals, the flame center temperature is up
to 3000°C the welding process generates molten metal particles (over
1000°C) that splash around and will ignite if encountered flammable
material.
 ACCIDENT IN HOT WORK

2
ACCIDENT IN HOT WORK
ACCIDENT IN HOT WORK
 HAZARD AND
CONTROL MEASURE

3
HAZARD AND CONTROL MEASURE

• Wear mask against UV when welding

• Face mask when cutting, grinding
HAZAR • Gloves suitable for welding/cutting/ grinding
Darc work
welding • Protective clothing with 100% cotton
light, • Safety helmet and safety glasses
metal • Aprons, heat-resistant clothing, heat-
resistant boots, etc. when additional
rays requirements are included in the job safety
analysis (JSA)
HAZARD AND CONTROL MEASURE
HAZARD AND CONTROL MEASURE

HAZAR • Selecting a working position limits the

D impact of welding fumes
• Use exhaust fans, blow to disperse welding
Welding fumes away from the work area
fumes, • Appropriate breathing apparatus should be
metal equipped when working in conditions of
uncertain ventilation
vapor
HAZARD AND CONTROL MEASURE
HAZARD AND CONTROL MEASURE

• Cover working area by fire blanket

HAZAR • Check and covering location have hydro
carbon vapors and remove flammable
D substances around the area (including
Welding above and below work location): 11 meters
• Check the concentration of flammable gas
fumes, (before and during working time)
metal • Fire extinguisher
vapor • Fire watcher
• Temperature control after welding cutting
III. MỐI NGUY VÀ BIỆN PHÁP KIỂM SOÁT

• The cylinder is still valid for inspection, coupling,

good valve locking, the cylinder does not distort,
crack, local corrosion ...
• Install flashback arrestor, safety valves, and
pressure gauges. For each gas cylinder (LPG,
HAZAR Acetylene) and oxygen cylinder must have two
D flashback arrestors for two side of each hose (Gas
cylinder regulator side and gas cutting torch side).
Gas • Cylinders are placed vertically, airy space, away from
heat source, cylinder storage areas with few people
cylinder passing by and away from technology equipment.
• Gas hose in good condition, no leakage, firmly
connected, using specialized connection (Ear clamp
is used for fit gas hose to cylinder coupling, DO NOT
use banjo)
III. MỐI NGUY VÀ BIỆN PHÁP KIỂM SOÁT

• Electrical equipment, temporary electrical cabinets are

inspected and stamped according to regulations, the
wire housings are not peeling, cracking, good electrical
insulation, good contact connections.
HAZARD • Use connectors, water-resistant industrial plugs,
cordless power cord
electricity, • Grinder, cutter with protection and use a cut/grind disc
of the right type, without chipping, disc lock is tightened
electrical • Welding machines and generator are grounded; for
equipment machines using internal combustion engines, must be
have spark arrestor
• Earthing location suitable, not connected to the earthing
of C&I equipment
• Working area is dry, not wet
TRÂN TRỌNG CẢM ƠN !