WHAT IS DVA?

•Dimensional Variation Analysis,

It is the in-depth analysis of a product assembly

based on

Dimensions
Tolerances
Measuring methods
GD&T
Effects of Skews in Cp
and Cpk due various complex factors.
WHY WE DO DVA?

To understand and eliminate any assembly’s

Failures, Effects, Imperfections

due to

 Manufacturing tolerances
 Multiple Assembly Stages
 Imperfect Measuring Techniques
 and Initial Design Flaws.
WHEN WE DO DVA?

The “BEST” time is, during and after initial design

development phases, when we have huge liberty in
making various changes.

-or-

o When we feel to analyze and solve problems

about
o Costs
o Time Efforts
o and find
effective way
of doing
WHO DOES DVA?

Apparently (?) no! Actually…

Every sophisticated OEM who
are on the TOP, doing DVA
since so many years…
and

A hairsplitting Engineer
who loves and
thoroughly understands

 Technical drawings
 Tolerances
 Measurement Techniques
GD&T standards
WHERE WE DO DVA?

Any product which

DEMANDS
Manufacturing
Assembly
Functional
Aesthetical
Safety
Requirements
to be Perfectly
fulfilled

with

o Verified solutions offering

 Using world class software tools capable of
simulating thousands of parts’ virtual
assembly with all necessary details

HOW WE
DO -and-
DVA?
Calculating three dimensional complex
calculations in a blink of an eye and using
robust engineering skilled
Engineer…
DVA includes but not limits to following tasks:-

• Assigning tolerances to individual parts’

assembly points and creating joints based on
the assembly processes

• Creating measurement points in software model as

per all product requirements (gap & flush, safe
clearance)

• Assemble complete assembly virtually 10000

times!!!

• Software calculates deviation caused by

assembly methods, process and tolerances

• It gives detailed report for various factors and

their
individual contribution for those failed
requirements

• Suggest and contribute in product design

(DFMEA) and development

• DVA engineer will study report and give

suitable suggestions to achieve requirements
and further engineering optimizations
Reduce

Risk, Rejection, doubts in decision making, efforts, Loss!

Increase

Confidence, Efficiency, Clarity, Savings, Profits!

Enhance

Maturity in manufacturing, all sorts of Quality,

Product specifications, Flexibility!
DVA can be done using these software:-

• 3DCS Multicad
• MS Excel Programmed sheets for 2D DVA

We also do product drawing creation and audit proficiently

in following GD&T standards:-

• ASME 14.5 2009,

• BS8888,
• ISO,
• DIN,
• Volvo
 FOR
YOUR
QUERIES

jayganeshindustries10@gmail.com +44-7438001646