Assemble Batteries for

Electric Vehicles, Charging

Stations,
& Energy Storage Systems

www.SonobondUltrasonics.com · facebook.com/SonobondUltrasonics ·
Advanced Battery Assembly Solutions from
the Inventor of Ultrasonic Metal Welding
Our patented Wedge-Reed System is essential for:
• Producing strong, precise, solid-state, highly conductive welds
• Welding up to 100 layers of anode and cathode foils - as thin as seven microns
- to battery tabs and terminals, without tearing
• Easily welding the large wire bundles and HV terminals required for high
power and high storage capacity batteries
• Eliminating bending stresses and stalling
• Eliminating metallurgical defects such as porosity and intermetallics

Order Our Free Ultrasonic Welding Viability Test

It’s a “try before you buy” offer we’re happy to make!
Visit our website for more information: www.SonobondUltrasonics.com
Examples of Battery Welds
Examples of Battery Welds
Examples of Battery Welds
Examples of Battery Welds
Dual Head Ultrasonic
Metal Spot Welder
• Welding head on each side of the weld area
increases welding capacity.

• Precisely welds wires to terminals and non-

ferrous sheet metal, including aluminum up
to 3mm thick.

• Welds up to 100 layers of foil – as thin as

seven microns – without tearing.
SonoWeld® 1600 Digital
Metal Spot Welder Series
• Outputs 1,500 or 2,500 watts of power to weld non-
ferrous similar or dissimilar metal assemblies,
including copper to aluminum.

• Welds multiple layers and/or delicate foils to tabs or

terminals for lithium-ion and NiMH battery assembly.

• Power supply, with built-in microprocessor, stores

and recalls 250 weld protocols.

• Welds can be controlled by height, by energy,

or by time.
SpliceRite™ Ultrasonic
Wire Splicer
• Outputs 1,500 or 2,500 watts of power to
produce solid-state metallurgical splices with
the lowest possible voltage drop.

• Splices copper wire bundles up to 40mm2 and

tinned wire bundles up to 22mm2.

• Weld can be controlled by height, by energy, or

by time.

• Power supply, with built-in microprocessor,

stores and recalls 250 weld protocols. https://youtu.be/ym-_86qRwYA
Dual Head SpliceRite™
Ultrasonic Wire Splicer
• Welding head on each side of the
weld area increases welding capacity.

• Securely welds stranded copper wire

bundles up to 100 sq.mm cross
section - in a single pulse.

• Securely welds lightly tinned or

oxidized wires up to 60mm2.
 Useful Links:
• For more information about our FREE sample welds offer:
• https://www.sonobondultrasonics.com/more-info/request-for-free-sample-welds

• To request downloadable literature:

• https://www.sonobondultrasonics.com/more-info/literature-requests-registration

• For more demonstration videos:

• https://www.youtube.com/user/malvcomm1

• To read more about Sonobond Ultrasonics and our welding capabilities:

• www.sonobondultrasonics.com

• For more information about our battery assembly capabilities:

• https://www.sonobondultrasonics.com/news/battery-assembly
 Order our FREE Ultrasonic
Welding Viability Test
It's a “try before you buy” offer
we're happy to make! Visit our website, call us,
or email us to set it up for you!

800-323-1269 • 610-696-4710 • Fax 610-692-0674

Web: www.SonobondUltrasonics.com • Email: Sales@SonobondUltrasonics.com