CARBONIZATION OF POURABLE

GROUT

Identification of Carbonization in Pourable Coil

 Preparation of Coil grout :

Ready For Coil Grout Preparation:

• Coil ID Number: LT-4
• Mechanical Clearance Given: 26th October,
2017
• Inner – Turn coil grout filling by Dorecast
1750 RC : 27th October, 2017.
• Dorecast : Distilled Water = 100 (Kg): 13.5
Litters
• Doreflow : Distilled Water = 100 (Kg): 7.5
Litters
• Inside filling by Doreflow 1750 MC
 Preparation of Coil grout :

Dorentrup Material Details

• Dorecast- 1750 RC
• Batch No. : 54456
• Art No. : 5001300000
 Preparation of Coil grout :

Dorentrup Material Details

• Doreflow: 1750 MC
• Batch No. : 51662
• Art No. : 5006180100
 Preparation of Coil grout :
After Filling of Inner-turn Coil After removing Forma :
 Preparation of Coil grout :
Heating Details : Heating:
• Pouring Date: 28th October, 2017
• Total Doreflow Consumption: 3200 Kg.
• Forma Remove: 29th October, 2017.
• Natural Drying: 29th October, 2017 (24
Hrs)
• Heating Start : 30th October, 2017.
• Heating End : 3rd November, 2017.
• Total Heating Cycle:
(In workshop-50Hr. After coil
Initialization=95hr. )
See the Link File:
 Operational Details :

Details :
• Date of Installation :
14.11.2017
• Modification type: 4th revision.
• Spout: Steel pack
• Top: Tuffloor.
• Final Grout life: 1108
• Date of Dismantling :
20.05.2018
Operation and Problem Details (Link)

Operational Details Report:

Inspection and Findings after breaking the
inner – turn coil grout
Figure 2: In between Coil and G10
Figure 1: Carbonization in Spacer
Support
Inspection and Findings after breaking the inner
– turn coil grout (Contd. - 1)
Figure 3: In between Coil and G10 Figure 4: In between Coil and G10
Support Support
Inspection and Findings after breaking the inner –
turn coil grout (Contd. -2)

Figure 5: Coil insulation burn Figure 6: Coil insulation burn

 Inspection and Findings after breaking the
inner – turn coil grout (Contd. -3)
Figure 7(B): Blackish condition found
Figure 7(A): Full body Blackish inside the coil (Bottom Side) about 20
condition found outside the coil inches from Bottom level
 Cleaning and Pre-Test

• Fully removed the inner turn grout.

• Insulation repaired by Mechanical
• High Voltage testing video -1
Team.
• High Voltage test done. • High Voltage testing video -2
• Result: Sparking seen.
• Decision: Full coil grout removed.
 Cleaning and Pre-Test (Contd.-2)
High Voltage Test of Broken Coil
Grout
Result: Sparking seen in broken Coil
Grout

•.
THANK YOU