CONTENTS

Introduction
Aim, Objectives & Targets
Selection Of Topics in Safety Dojo
Contents in Safety Dojo
Methods of Information Sharing
 INTRODUCTION
The term “DOJO” is basically derived from
JAPANESE word which is “DO”- the Way or the
Pursuit and “JO” – the Place, Room, Hall

“Safety DOJO” – Specialized training center

that provides FUNDAMENTAL information &
awareness in Safe Work Practice at GEMBA.
 POINTS TO WONDER
“There's an old saying that if you think
safety is expensive, try an accident.
Accidents cost a lot of money. And, not
only in damage to plant and in claims for
injury, but also in the loss of the company's
reputation.”
AIM
To provide a Channel OR Center for learning basic
fundamental knowledge in term of Safety to achieve
Ultimate Target of ZERO Incident & develop Safe
Human Resources.
Identification of Easy-to-Understand
Abnormality & Unsafe Material
Condition SET OF
OBJECTIVES
Logic based thinking
Familiarization Concept in
learning process
Rule & Regulation

Cause & Effect thinking

practice
TARGET PLAN-DO-CHECK-ACT CYCLE
Safety ‘Minded’
Employee (DOJO MANAGEMENT SYSTEM)

INDUCTED STAFF
‘Cause & Effect’ Selection of
Culture Thinking LESSON LEARNT Learning Material
FROM INCIDENT
in Safety
Review
Safety Dojo &
Knowledgeable effectiveness &
SIMULATION OF Simulation
Employee in Improvement
VIDEO / DEMO
Basic Safety
Assessment &
DISPLAY MATERIAL &
Gemba
Zero Knowledge Observation
POSTER
/ Lack of Safety
Conscience
‘CONTINOUS IMPROVEMENT’
NEW STAFF
 CASE Topic selected based on Incident occurred at
STUDY PDKM for the Past 3 Years.

SELECTION RISK
Topic selected based on Risk Assesment to
Process inside Gemba that have high

OF TOPIC
ASSESMENT potential to cause incident

Topic selected based on Benchmarking activity

BENCHMAR from Visit to selected company with Best
KING Practice in Safety DOJO itself
 MODULE 7 – MODULE 1 –
ENVIRONMENTAL GENERAL
& WASTE M7 M1 INFORMATION
MANAGEMENT & BASIC RULE

MODULE 6 – CONTENT OF MODULE 2 –

SAFETY DOJO
MVA – WORKPLACE
DEFENSIVE M6 M2 HAZARD, STOP
DRIVING 6 & KYT

MODULE 5 – MODULE 3 –
CHEMICAL
M5 M3 EMERGENCY
HANDLING RESPONSE
AWARENESS M4 PLAN &
PREPAREDNESS
MODULE 4 –
OCCUPATIONAL HEALTH
AWARENESS
 MODULE 1
GENERAL INFORMATION & BASIC RULE
- Company policies, Mission & Vision, Top
Management Commitment
- PPE Check, Correct Application & Selection
- Basic Rule (Walkaway, Speed Limit, Do’s &
Don’t)
- Statutory Legislation (OSHA, FMA, FSA)
MODULE 3 –
EMERGENCY RESPONSE PLAN & PREPAREDNESS
- Emergency situation condition
- Role & Responsibility
- Evacuation Process & Muster Station
- Fire Fighting Equipment & How to Use
- Industrial Accident, Near Miss, Property
Damage
- First Aid Treatment
MODULE 2
WORKPLACE HAZARD, STOP 6 & KYT
- Identification of Hazard & Abnormal Condition
- Unsafe Act (USA) & Unsafe Condition (USC)
- STOP 6 Categories
- ‘STOP-CALL-WAIT’ Rule
- Kiken-Yochi Training
- Gemba Visit
MODULE 4 –
OCCUPATIONAL HEALTH AWARENESS
- Fit for work condition
- Noise & Hearing Conservation
- Ergonomic & Safe Body Posture
- Stress Management
 MODULE 5 – MODULE 6 –
CHEMICAL HANDLING AWARENESS MVA – DEFENSIVE DRIVING

- Introduction of Chemical Management (Cradle - Current MVA Statistic

to Grave)
- Safety Data Sheet
- Chemical Storage Method & Area
- Chemical Spill Management
- Application of Eye Wash
- Road Signage
- Condition of Driving
- Driving Protection & Attire
- Human Factors
- Split Second Decision

MODULE 7 –
ENVIRONMENTAL & WASTE MANAGEMENT

- Environmental Policy & Target

- Effective management of Supply & Source
- Waste Classification & Disposal Method
- 5S Principle
- Example of Violation / Abnormal Condition
LEARNING TECHNIQUE
INFORMATION
DISPLAY (PHOTO, VIDEO SIMULATION
GRAPHICAL)

ASSESMENT & Q&A

HANDS-ON SESSION
DEMONSTRATION
 THANK YOU
SAFETY DOJO