The document discusses belt conveyor systems used for material transportation in surface and underground mines. It describes the main components of belt conveyors including the belt itself, idlers, supporting structures, and drive systems. The belt is an endless woven fabric covered in rubber or plastic. Idlers are long pulleys that provide shape and support. The document also covers advantages like adaptability and noiseless operation, as well as disadvantages like need for monitoring and difficulty cleaning sticky materials. Formulas are provided for calculating capacity and number of belt plies based on factors like speed, material properties, and tensile strength.
The document discusses belt conveyor systems used for material transportation in surface and underground mines. It describes the main components of belt conveyors including the belt itself, idlers, supporting structures, and drive systems. The belt is an endless woven fabric covered in rubber or plastic. Idlers are long pulleys that provide shape and support. The document also covers advantages like adaptability and noiseless operation, as well as disadvantages like need for monitoring and difficulty cleaning sticky materials. Formulas are provided for calculating capacity and number of belt plies based on factors like speed, material properties, and tensile strength.
The document discusses belt conveyor systems used for material transportation in surface and underground mines. It describes the main components of belt conveyors including the belt itself, idlers, supporting structures, and drive systems. The belt is an endless woven fabric covered in rubber or plastic. Idlers are long pulleys that provide shape and support. The document also covers advantages like adaptability and noiseless operation, as well as disadvantages like need for monitoring and difficulty cleaning sticky materials. Formulas are provided for calculating capacity and number of belt plies based on factors like speed, material properties, and tensile strength.
The document discusses belt conveyor systems used for material transportation in surface and underground mines. It describes the main components of belt conveyors including the belt itself, idlers, supporting structures, and drive systems. The belt is an endless woven fabric covered in rubber or plastic. Idlers are long pulleys that provide shape and support. The document also covers advantages like adaptability and noiseless operation, as well as disadvantages like need for monitoring and difficulty cleaning sticky materials. Formulas are provided for calculating capacity and number of belt plies based on factors like speed, material properties, and tensile strength.
CONTENT • INTRODUCTION • THE BELT • CARE OF BELT • IDLERS AND SUPPORTING STRUCTURES • COMPONENTS • NUMERICAL ANALYSIS • ADVANTAGES AND DISADVANTAGES INTRODUCTION • It is used for material transportation in surface as well as underground mines. • The principal types of conveyor used in mines are: 1: Belt conveyor 2: Scraper conveyor 3: Shaker conveyor THE BELT • The belt is an endless thick flat strip of woven cotton ,rayon or nylon fabric laid up in plies. • The surface and sides are covered by rubber plastic or pvc. • The belt conveyor works on a straight roadway which may be level , inclined or partially inclined. • The speed of belt varies from 0.75m/s to 2.5m/s. • Belt width surface mines: 0.6m to 1.5 m underground mines: 0.6 to 1m CARE OF BELT 1: Protect belt from direct sunlight and keep it away from steam pipes. 2: Use drive drums and delivery as well as tail end drums of adequate size so that sharp bending avoided. 3: During handling do not subject the belt to many bending or wrappings. 4: Prevent the belt from rubbing against any prop. 5: For troughted belt inclination of side rollers should not exceed 30 degree. IDLERS AND SUPPORTING STRUCTURES • The idler is a long pulley moving on its own axle and ball bearings and filled with grease. • The belt travels on idlers placed an interval of 1.5m to 2.1m. • It provides troughed shape for handling loose and broken material. • The idlers are supported on channel iron framework and the members of such framework are 3 to 4m long. COMPONENTS
FIG: BELT CONVEYOR
NUMERICAL ANALYSIS 1: CAPACITY(T)= a*b*v where T=the carrying capacity(tonne/sec) a=avg. Cross sectional area of material(m^2) b= the bulk density(te/m^3) v= speed of conveyor belt 2: NUMBER OF PLIES=(RSmax)/BKt where as Smax=Maximum belt tension in in kg R= factor of safety in the range of 8-10 B=Belt width in cm Kt=Ultimate tensile strength /cm ADVANTAGES DISADVANTAGES • It can be applied in surface and underground mines • Continuous or periodic monitoring • Noiseless operation. of belt is necessary • Large length of conveying path • The normal design of a belt • Lower power consumption. conveyor is opened. If your product • Long life. needs to be contained, covers and • Adaptability to different types of or drip pans can become expensive goods. and cumbersome. • Ability to carry almost any bulk • If the material is sticky, belt material cleaning can be difficult and • High reliability of operation. generally not very successful. • Can transport material in any direction. • Heating effect of belt material REFERENCES