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1.

Pearson Education Ltd. Arnos Design

Chapter 1

Operations management

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.1
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Key operations questions
1.2

In Chapter 1 – Operations management – Slack et. al.


identify the following key questions:

•What is operations management?


•Why is operations management important in all
types of organization?
•What is the input–transformation–output process?
•What is the process hierarchy?
•How do operations processes have different
characteristics?
•What are the activities of operations management?
Slack, Chambers and Johnston, Operations Management, 6th Edition,
1.2
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations management defined
1.3

Operations management is the activity of


managing the resources which are devoted
to the production and delivery of products
and services.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.3
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Slack et al.’s model of operations management
1.4

Operation’s
Transformed performance
resources Operations
•Materials Operations
strategy strategy
•Informatio
n
•Customer Operations
s management Output
Input Design Improvement
resources products and Customers
services
Planning and
Transforming control
resources
•Facilities
•Staff

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.4
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations management is fashionable!
1.5

The consultancy services market – % of world


revenues of 40 largest consultancy firms

Financial Marketing/sales
6 2
Organizational
design
Operations and process
11
management
31
Benefits/Actuarial
16

IT strategy Corporate strategy


17 17

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.5
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations management at IKEA
1.6

Design a store layout


Design elegant which gives smooth Ensure that the jobs
products which can be and effective flow of all staff encourage
flat-packed efficiently their contribution to
business success

Site stores of an Continually examine


appropriate size in and improve
the most effective operations practice
locations

Maintain
cleanliness and Monitor and enhance
safety of storage Arrange for fast quality of service to
area replenishment of customers
products

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.6
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
They are all operations
1.7

Back office Kitchen unit


operation in a bank manufacturing
operation

Take-out / restaurant
operation

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.7
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations are everywhere
1.8

Every service you consumed today (radio station, bus


service, lecture, etc.) has also been produced by an
operation.

The best way to start understanding the nature of


‘Operations’ is to look around you.

Everything you can see around you (except the flesh and
blood) has been produced by an operation.

Operations Managers create everything you buy, sit on,


wear, eat, throw at people and throw away.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.8
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
The three basic functions of enterprises
1.9

Product / Digital Stock

Service
Development

Marketing Operations
Pearson
Education Ltd.
Lord and Ford Motor
Leverett Company

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.9
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
1.10 Interfunctional relationships between operations
and other functions

Engineering/ Product/service
technical Understanding of
the capabilities and development
function constraints of the function
operations process
Analysis of new
technology options Understanding of
process technology
needs New product and
Accounting service ideas
and finance Provision Understanding of the
of relevant capabilities and
function data
Operations constraints of the
Financial analysis function operations process
for performance
and decisions Market
requirements Marketing
Understanding of function
human resource needs Understanding Provision of systems for
of infrastructural design, planning and
Recruitment and system control, and improvement
development needs
and training
Human Information
resources technology
function (IT) function

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.10
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Prêt a Manger
1.11

‘High-end’ sandwich and snack retailer

Use only ‘wholesome’ ingredients


All shops have their own kitchens where fresh sandwiches
are prepared every day
Fresh ingredients are delivered early every morning

Same staff who serve you at lunch made the sandwiches


that morning
‘We don’t work nights, we wear jeans, we party…’

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.11
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
The three basic functions at Prêt a Manger
1.12

Nutritional ‘mechanical’
and aesthetic design of
the sandwiches and
snacks
Product/
Service
development

Design, location
and management
Marketing Operations
of stores and in-
store processes
Promotional and the network
activities, that supplies them
market
research, etc.

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.12
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations management in all types of organization
1.13

Automobile assembly factory – Operations


management uses machines to efficiently
assemble products that satisfy current
customer demands

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.13
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations management in all types of organization (Continued)
1.14

Physician (General practitioner)


– Operations management uses
knowledge to effectively diagnose
conditions in order to treat real
and perceived patient concerns

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.14
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
1.15
Operations management in all types of organization (Continued)

Management consultant – Operations


management uses people to effectively
create the services that will address
current and potential client needs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.15
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
1.16
Operations management in all types of organization (Continued)

 Disaster relief
charity – Operations
management uses
ours and our partners’
resources to speedily
provide the supplies
and services that
relieve community
suffering

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.16
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
1.17
Operations management in all types of organization (Continued)

 Advertising agency – Operations


management uses our staff’s knowledge
and experience to creatively present
ideas that delight clients and address
their real needs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.17
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations management uses…
1.18

machines to efficiently assemble products

diagnose to treat real and


knowledge to effectively perceived patient
conditions
concerns

people to effectively create services that will


address current and
potential client
needs

ours and our to speedily provide supplies and


partners’ services that relieve
resources community suffering

our staff’s to creatively present ideas that delight


knowledge and clients and address
experience their real needs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.18
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations management is changing
1.19

The business environment is Prompting operations responses, for


changing, for example: example:
• Increased cost-based competition •Globalization of operations networking
• Higher quality expectations •Information-based technologies
•Internet-based integration of operations
• Demands for better service activities
• More choice and variety •Supply chain management
•Customer relationship management
• Rapidly developing technologies
•Flexible working patterns
• Frequent new product/service •Mass customization
introduction
•Fast time-to-market methods
• Increased ethical sensitivity •Lean process design
• Environmental impacts are more •Environmentally sensitive design
transparent •Supplier ‘partnership’ and development
•Failure analysis
• More legal regulation
•Business recovery planning
• Greater security awareness

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.19
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
All operations are input–transformation–output processes
1.20

Inputs Transformation process Outputs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.20
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations input resources and outputs
1.21

Transformed
resources
•Materials
•Informatio
n
•Customers
Input Output
resources
Transformation process products and Customers
services

Transforming
resources
•Facilities
•Staff Outputs are products and services
that add value for customers

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.21
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Inputs and outputs at Prêt a Manger
1.22

Transformed
resources
•Ingredient
s
•Packaging
•Customer
s
Input Served and
resources satisfied Customers
customers

Transforming
resources
•Equipment
•Fittings
•Staff

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.22
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Example of analysis at three levels
1.23

The supply network – Flow between operations

Studios Promotion A programme


agency
and video
Casting Broadcasting supply network
agency company
Programme/
video
Creative maker
agency

The operation – Flow between processes


The
programme
and video
operation

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.23
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Most operations produce products and services
1.24

Pure products –
Crude oil production
Outputs that are
Acme Whistles exclusively tangible
Aluminium smelting

Specialist machine tool


production Mixture of products and
Prèt a Manger services – Outputs that
Restaurant are a mixture of the
tangible and intangible
IKEA
Information systems
provider

Management consultancy
Pure services –
Mwagusi Safari
Outputs that are
Psychotherapy clinic Lodge
exclusively intangible
Slack, Chambers and Johnston, Operations Management, 6th Edition,
1.24
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations can be analyzed at three levels
1.25

Flow between operations

The level of the supply network

Flow between processes

The level of the operation

The level of the process


Flow between resources

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.25
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Operations can be analyzed at three levels (Continued)
1.26

Flow between operations Operations management is


concerned with the flow of
transformed resources
between operations,
processes, where
Flow between processes

External operations interact


with internal processes to form
the external supply network

Processes form an internal


‘supply network’ and
become each others
Flow between resources customers and suppliers

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.26
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Example of analysis at three levels (Continued)
1.27

The supply network – Flow between operations

Programme
and video
maker

The operation – Flow between processes


Engineer
-ing

Marketing Finance and Production Post


and sales accounting unit production

Set and props


manufacture

The programme and video operation


Slack, Chambers and Johnston, Operations Management, 6th Edition,
1.27
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
Example of analysis at three levels (Continued)
1.28

The supply network – Flow between operations

Programme
and video
maker

The operation – Flow between processes

Set and props


manufacture

The ‘Set and Set


construction
props Set Set
manufacturing’ design Props finishing
process acquisition

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.28
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
1.29 The television and video company divided into
two ‘end-to-end’ business processes

End-to-end process for programme production


Engineering
Programme
marketing and Programme finance Programme Programme
sales and accounting production unit post
Programme and
Programme set and
production

video maker
props manufacture

End-to-end process for music video production


Music video
finance and
Music video accounting
marketing and Music video Music video
sales production post
Music video set unit production
and props
manufacture

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.29
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
All functions use processes to provide service
1.30

Human
resources

Operations
Marketing
Information
systems

Finance Sales
o r g an iz
iz a tio
tio n uses
EveryAny
part oforganization
any
d u c e p r o d u cttss or
processes ttoo pro al or
s f
foo r e x te r n
ervice
(usually) s r n a l c u stomers
(usually) int e
Pearson Education Ltd. Naki Kouyioumtzis

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.30
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
1.31 Differences within sectors are often greater than the
differences between sectors

Financial services
An account Financial analyst
management centre at advising a client at an
a large retail bank investment bank

Pearson Education Ltd. MindStudio

Furniture manufacturing

Mass production of Craft production of


kitchen units reproduction
‘antique’ furniture

Pearson Education Ltd. Rob Judges


Hotels

Value-for-money Lobby of an
hotel international
luxury hotel

Photodisc. Life File. Emma Lee Photodisc. Photolink. Jack Star

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.31
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
A typology of operations and processes
1.32

The 4 Vs

Low Volume High


High

High Variety Low

High Variation in demand Low

High Visibility Low

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.32
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
A typology of operations and processes (Continued)
1.33

The implications of high and low Volume in operations and


processes

Implications Implications

•Low repetition
•Each staff member Low Volume High •High
performs more of repeatability
each task •Specialization
•Less systemization •Capital
•High unit costs intensive
•Low unit costs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.33
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
A typology of operations and processes (Continued)
1.34

The implications of high and low Variety in operations and


processes
Implications

•Flexible
•Complex Implications
•Match
customer •Well defined
needs High Variety High
Low •Routine
•High unit •Standardized
costs •Regular
•Low unit costs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.34
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
A typology of operations and processes (Continued)
1.35

The implications of high and low Variation in operations and


processes

Implications Implications

•Changing •Stable
capacity Variation in
High High
Low •Routine
•Anticipation demand
•Predictable
•Flexibility
•High
•In touch with utilization
demand •Low unit costs
•High unit
costs

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.35
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
A typology of operations and processes (Continued)
1.36

The implications of high and low Visibility in operations and


processes

Implications Implications
•Short waiting •Time lag
tolerance High Visibility High
Low between
•Satisfaction production and
governed by consumption
customer •Standardizatio
perception n
•Customer •Low contact
contact skills skills
needed •High staff
•Received variety utilization
is high •Centralization
•High unit costs •Low unit costs
Slack, Chambers and Johnston, Operations Management, 6th Edition,
1.36
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010
A 4 Vs profile of two operations
1.37

Low Volume High

High Variety Low

High Variation Low

High Visibility Low


Mwagusi Formule 1
Safari Lodge Hotel
Important to understand how different operations are
positioned on the 4 Vs.
Is their position where they want to be?
Do they understand the strategic implications?

Slack, Chambers and Johnston, Operations Management, 6th Edition,


1.37
© Nigel Slack, Stuart Chambers, and Robert Johnston 2010

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