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The Associated Cement Companies Limited

Purchase Order
PO02– Purchasing
Requisition Process
ACC Mumbai, 11 JULY 2006
Rsubramania.sarma@acccement.com

Classified: INTERNAL USE ONLY Not to be quoted or reproduced without written permission
Agenda
 Objectives
 Procurement Process Overview
 Introduction and Concept
 PR Process Flow
 How to Create PR
 Process Flow: Manual PR
 Process Flow: PR via Planned Order
 Process Flow: PR via MRP
 Source of Supply Allocation and Process PR
 PO with Source Determination
 How is the source determined?
 System Walkthrough
 Question & Answer
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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
Objectives

 To understand how a Purchase Requisition


(PR) is created and used in SAP
 To understand how to assign a source of supply
into PR

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
Procurement Process Overview
MRP Unplanned

Determination
of Outline Agreement
requirements Determination
Payment of source of Source List
supply
Info Record

Invoice
RFQ
Verification

Inventory
Goods
Receipt/ Management Quotation
Services Entry
Entry Sheet

Order Vendor
Monitoring Selection

Purchase
Contract
Order
Processing
Processing
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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
Introduction and Concept

 Before sending a purchase order to a supplier, it


is necessary to have some internal agreement
on what is required, together with an audit trail of
approvals for that requirement
 A Purchase Requisition (PR) provides this facility
and is an internal request from a requesting
department to purchasing for a supply of
material or service
 Users need to understand that a PR cannot be
used for ordering to a supplier
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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
PR Process Flow

Purchase
Requisition

Source List
Quota Arrangement
Identify
Supplier Outline Agreement
(Automatically)
Info Record

Assign and
Process
Requisition

Purchase Release
RFQ
Order Order

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
How to Create PR

MRP Manual
Purchase
Requisition Creation
Planned
Order
Source List
Quota Arrangement
Identify
Supplier Outline Agreement
(Automatically)
Info Record

PR Approval

Purchase Release
RFQ
Order Order

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
PR from PR Manual Form

 A manual purchase requisition is usually


created for office supplies, Service, Capex, non-
stock items, …
 According to the procurement type, the Account
Assignment Category and/or Item Category in
this PR will be identified by the Originator
 The number of this PR will be generated by the
system of which the first two digits will be
25XXXXXXXX

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
Process Flow: PR via Planned Order

Plant Maintenance
1. Define the Maintenance 2. Enter PM Order into 3. On-line PR
Plan SAP and Release Approval

Procurement

5. Process PR (e.g. RFQ/


PO)

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
PR from Planned Order
 For planned orders, a purchase requisition for non-
stock items can be automatically generated from
PM Work Order
 A Purchase Requisition can also be generated
from PM Work Order for External Services
 The Account Assignment Category and/or Item
Category in this PR will be defined from PM Work
Order
 The number of this PR will be generated by the
system of which the first two digits will be
25XXXXXXXX
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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
Process Flow: PR via MRP
MRP Controller
1. Run MRP (e.g. Raw, 2. Display MRP List 3. Update and Sign
Spare Parts) (Reservation, PR) MRP List(PR)

Procurement

4. Send PR to Purchasing 5. Update and Process PR


(e.g. RFQ/ PO)

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
PR from Running MRP
 A purchase requisition can also be automatically
generated by running MRP. The frequency of
such running will be subject to the production and
inventory management of each and every plant
 In view of the Scope of Planning, the system can
generate PR(s) for all Spare Parts or Raw
Materials within plant
 The number of this PR will be generated by the
system and begins from 25XXXXXXXX.

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
Source of Supply Allocation and
Process PR

Outline Agreement
Client 400
Select
Source List
Purchase
Requisitions PR List
Info Record
--- -- -
---- --
------F--or--m--a--
----
t-
------
F U
os
- --
rmag--e-- -
A llo w ----
a t--
Usag ed Valu
Allowe e es
d Valu
es

Manually Allocate
Generate: Generate: Purchase
PO RFQ Requisition
(Change PR)

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
Process Flow: PO with Source
Determination

Requested
Items (PR)

Automatic Manual
(ME52N) (ME51N)

Allocate Source
of Supply

Purchase
Order

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
How is the source determined?
1

Quota No
?
2

Source No
List
Yes ? 3

Outline No
Agreement
Yes ? 4
Pur
Info
Rec
Yes
?

Yes Purchase
Requisition
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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
System Walkthrough

 Maintain normal PR
 Maintain planned service PR
 Assign source of supply to PR
 Process PR via assignment list into RFQ
 Process PR via assignment list into PO

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
Q&A

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission
We…

Know the way, show the way, go the way

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The Associated Cement Companies Ltd 24.09.20/TRG
Classified: INTERNAL USE ONLY Module Not to be quoted or reproduced without written permission

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