Shri Sant Gajanan Maharaj

College Of Engineering Shegaon

PROJECT TITLE :- “PORTABLE MOBILE CHARGER”

• SUBMITTED BY:-
• Rohit Jibhkate (61) Guided By :-
Prof. K. R. Gandhare
• Satyalaksh Jawade (66)
• Ankit Lahase (29)
• Bhika Sabe (34)
• Yogesh Thakare (79)
• Deepak Raut (35)
Introduction
• It is simple emergency mobile charger which works without electricity. It is operated
by hand. It has two benefits, Mobile Charging and Exercise of arms.

• In remote areas, we face the problem of mobile charging. In such cases, we can use
this mobile charger.

• During flood situation when there is no electricity it will be useful.

 Literature Survey
• Kalyani U. Chafle, B. M. Faruk, R. S. Shrivas, and N.S.Sawarkar introduced the
concept of “Coin Based Mobile Charger on Solar Energy” for mobile charging in
rural as well as semi urban areas[1].

• Jitendra Sharma, Kavita Jain and 4 others developed “Wireless Mobile Charger
Circuit using Inductive Coupling” [2].
• M. Fareq, M. Fitra, M. Irwanto, Syafruddin.HS, N. Gomesh, Farrah. S, M. Rozailan
described and demonstrated that inductive coupling could be used to deliver power
wirelessly from a source coil to a load coil and charge a mobile phone[3].

• Puranam Revanth Kumar discussed the concept of “Wireless Mobile Charger Using
Inductive Coupling”[4].
• Ram Kumar Kunjam , Prakash Kumar Sen analysed and modified Spur Gear
design[5].

• R S Khurmi and J K Gupta described in book “Theory of Machines” that speed can
be increased by using Compound gear train[6].
REFINEMENT OF IDEAS/MODELS

• Instead of direct product,focus is on the prototype.

• Aim is to work for the detailed and precise mechanism prototype,instead of
product.

• After study of mechanism and failures,we will work for the final product.
Alternative Solution For Stated Problem Definition

• Powerbank
• Hand Crank Power Mobile Charger
• Solar Power Bank
Block Diagram

PRESSING HANDLE SOCKET

c

CAPACITOR /
GEAR MECHANISM
BATTERIES

DC FILLTER
GENERATOR CIRCUIT
Gear Mechanism :-
FILTER CIRCUIT

Rectifier Voltage
Circuit Regulator
D1

1 3
VI VO

Load (Mobile)
10 A 01

GND
C1

Capacitor

2
1000 u

Generater
Integrated Circuit
 Circuit Elements

• Generater: Generator converts mechanical enenrgy into electrical energy. ( Faraday’s

Law)

• Rectifier Circuit:A rectifier is an electrical device that converts alternating current

(AC), which periodically reverses direction, to direct current (DC).
• Voltage Regulator: A voltage regulator is a system designed to automatically maintain
a constant voltage level.

In this IC (Integrated Circuit) 7805,there is voltage regulator as well as current booster.

• Capacitor: A capacitor is a device that stores electrical energy in an electric field.

• Socket(Load): This is connection for the mobile charging at the output of the circuit.
 Gear train

14T 48T 18T

INPUT SPEED OUTPUT SPEED

48T 22T 38T 14T

Mathematical Modelling

• Characteristics of DC generator
Speed Relation In Gear Mechanism

INPUT SPEED OUTPUT SPEED

25 395

50 790

75 1185

100 1580

150 2370
Input and Output Speed Relation

INPUT VS OUTPUT SPEED

2500

2000
OUTPUT SPEED

1500

1000

500

0
25 50 75 100 125
INPUT SPEED
Integrated Circuit Configuration

• Generator (Motor): @250rpm,12 DC

Motor

• Rectifier Circuit: Bridge rectifier are

the cicuits which convetr alternating
current (ac) into direct current
(DC),using diodes arranged in the
bridge circuit configuration.
Capacitor

• Capacitor: Two Capacitor are employed in the mobile charger.Capacitor in the mobile
are used for filteration of energy storage.

• Capacitors are connected to the input and output of voltage regulator respectively.
• Voltage Regulator: IC 7805
Input Should be at least 2V to 2.5V greater than output

• Output of the voltage regulator is 5V.

Heat generated in the circuit= (input voltage-5V)*output current

Design Configuration

• In Gear system,we used spur gears ,due to the advantage towards the transmission of
power.

• Spur gears are easy to manufactured and can be available easily.

• And compound gears are also used to increse the speed.

Material Of Gears

• Material we considered for the gears are stainless steel.

• And for the body Plastic(Nylon) is selected due to the high toughness of the
mayterial.
Conclusion
• Voltage Regulator require input supply greater by 2 to 2.5V with respect to the
output.
• The current generated in DC motor is fluctuating. Hence, bridge rectifier is used
to stabilize the current.
• The gear box train allows us to generate short amount of power through cranking.
REFERENCE
[1]Kalyani U. Chafle, B. M. Faruk, R. S. Shrivas, and N.S.Sawarkar, “Coin Based
Mobile Charger on Solar Energy.” International Journal of Research – Granthaalayah,
Vol. 3, No. 1(2015): 13-18.

[2] Jitendra Sharma, Kavita Jain, Muralidhar Jangid, Rakesh Prajapat, Shubham
Sharma, Pradeep Yadav, Nikhil Gupta, “Wireless Mobile Charger Circuit using
Inductive Coupling.” International Journal of Engineering and Management Research-
Volume-6, Issue-2, March-April 2016(Page Number: 248-251)
[3] M. Fareq, M.Fitra,M.Irwanto,Syafruddin. HS, N. Gomesh, Farrah.S, M.Rozailan,
“Solar Wireless Power Transfer Using Inductive Coupling for Mobile Phone Charger.”
2014 IEEE 8th International Power Engineering and Optimization Conference.

[4] Puranam Revanth Kumar “Wireless Mobile Charger Using Inductive Coupling.”
2018 JETIR October 2018, Volume 5, Issue 10
[5] Ram Kumar Kunjam, Prakash Kumar Sen, ”Review on Analysis and Modification
of Spur Gear Design.” October 2015 | IJIRT | Volume 2 Issue 5 | ISSN: 2349-6002

[6] R S Khurmi, J K Gupta, “Theory of Machines.”