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Standard Cost

Chapter Eleven
10-2

Standard Costs

Standards are benchmarks or “norms”


for measuring performance. Two types
of standards are commonly used.

Quantity standards Cost (price)


specify how much of an standards specify
input should be used to how much should be
make a product or paid for each unit
provide a service. of the input.
10-3

Standard Costs

Deviations from standards deemed significant


are brought to the attention of management, a
practice known as management by exception.

Standard
Amount

Direct
Material
Direct Manufacturing
Labor Overhead

Type of Product Cost


10-4

Setting Standard Costs

Accountants, engineers, purchasing


agents, and production managers
combine efforts to set standards that encourage efficient
future production.
10-5

Setting Standard Costs

Should we use I recommend using practical


ideal standards that standards that are currently
require employees to attainable with reasonable and
work at 100 percent efficient effort.
peak efficiency?

Engineer Managerial
Accountant
10-6

Learning Objective 1

Explain how direct


materials standards
and direct labor
standards are set.
10-7

Setting Direct Material Standards

Price Quantity
Standards Standards

Final, delivered Summarized in


cost of materials, a Bill of Materials.
net of discounts.
10-8

Setting Standards

Six
Six Sigma
Sigma advocates
advocates have
have sought
sought to
to
eliminate
eliminate all
all defects
defects and
and waste,
waste, rather
rather than
than
continually
continually build
build them
them into
into standards.
standards.

As
As aa result
result allowances
allowances forfor waste
waste and
and
spoilage
spoilage that
that are
are built
built into
into standards
standards
should
should be
be reduced
reduced over
over time.
time.
10-9

Setting Direct Labor Standards

Rate Time
Standards Standards

Often a single Use time and


rate is used that reflects motion studies for
the mix of wages earned. each labor operation.
10-10

Setting Variable Overhead Standards

Rate Activity
Standards Standards

The rate is the The activity is the


variable portion of the base used to calculate
predetermined overhead the predetermined
rate. overhead.
10-11

Standard Cost Card – Variable Production Cost

A standard cost card for one unit of product might


look like this:

A B AxB
Standard Standard Standard
Quantity Price Cost
Inputs or Hours or Rate per Unit
Direct materials 3.0 lbs. $ 4.00 per lb. $ 12.00
Direct labor 2.5 hours 14.00 per hour 35.00
Variable mfg. overhead 2.5 hours 3.00 per hour 7.50
Total standard unit cost $ 54.50
10-12

Standards vs. Budgets

Are standards the A standard is a


per unit cost.
same as budgets?
A budget is set for Standards are
often used when
total costs. preparing
budgets.
10-13

Price and Quantity Standards

Price and and quantity standards are


determined separately for two reasons:

 The
 The purchasing
purchasing manager
manager is is responsible
responsible for
for raw
raw
material
material purchase
purchase prices
prices andand the
the production
production
manager
manager isis responsible
responsible for
for the
the quantity
quantity of
of raw
raw
material
material used.
used.

 The
 The buying
buying and
and using
using activities
activities occur
occur at
at different
different
times.
times. Raw
Raw material
material purchases
purchases maymay be
be held
held in
in
inventory
inventory for
for aa period
period of
of time
time before
before being
being used
used in
in
production.
production.
10-14

A General Model for Variance Analysis

Variance Analysis

Price Variance Quantity Variance

Difference between Difference between


actual price and actual quantity and
standard price standard quantity
10-15

A General Model for Variance Analysis

Variance Analysis

Price Variance Quantity Variance

Materials price variance Materials quantity variance


Labor rate variance Labor efficiency variance
VOH spending variance VOH efficiency variance
10-16

A General Model for Variance Analysis

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price

Price Variance Quantity Variance


10-17

A General Model for Variance Analysis

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price

Price Variance Quantity Variance

Actual quantity is the amount of direct


materials, direct labor, and variable
manufacturing overhead actually used.
10-18

A General Model for Variance Analysis

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price

Price Variance Quantity Variance

Standard quantity is the standard quantity


allowed for the actual output of the period.
10-19

A General Model for Variance Analysis

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price

Price Variance Quantity Variance

Actual price is the amount actually


paid for the input used.
10-20

A General Model for Variance Analysis

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price

Price Variance Quantity Variance

Standard price is the amount that should have


been paid for the input used.
10-21

A General Model for Variance Analysis

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price

Price Variance Quantity Variance

(AQ × AP) – (AQ × SP) (AQ × SP) – (SQ × SP)


AQ = Actual Quantity SP = Standard Price
AP = Actual Price SQ = Standard Quantity
10-22

Learning Objective 2

Compute the direct


materials price and
quantity variances and
explain their
significance.
10-23

Material Variances Example

Glacier Peak Outfitters has the following direct


material standard for the fiberfill in its mountain
parka.
0.1 kg. of fiberfill per parka at $5.00 per kg.

Last month 210 kgs of fiberfill were purchased and


used to make 2,000 parkas. The material cost a
total of $1,029.
10-24

Material Variances Summary

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price
210 kgs. 210 kgs. 200 kgs.
× × ×
$4.90 per kg. $5.00 per kg. $5.00 per kg.
= $1,029 = $1,050 = $1,000

Price variance Quantity variance


$21 favorable $50 unfavorable
10-25

Material Variances Summary

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price
210 kgs. 210 kgs. 200 kgs.
× × kgs
$1,029  210 ×
$4.90 per kg. $5.00per
= $4.90 perkg
kg. $5.00 per kg.
= $1,029 = $1,050 = $1,000

Price variance Quantity variance


$21 favorable $50 unfavorable
10-26

Material Variances Summary

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price
210 kgs. 210 kgs. 200 kgs.
× 0.1 kg per parka× 2,000 parkas ×
$4.90 per kg. $5.00
= 200 per
kgs kg. $5.00 per kg.
= $1,029 = $1,050 = $1,000

Price variance Quantity variance


$21 favorable $50 unfavorable
10-27
Material Variances:
Using the Factored Equations

Materials price variance


MPV = AQ (AP - SP)
= 210 kgs ($4.90/kg - $5.00/kg)
= 210 kgs (-$0.10/kg)
= $21 F
Materials quantity variance
MQV = SP (AQ - SQ)
= $5.00/kg (210 kgs-(0.1 kg/parka 2,000
parkas))
= $5.00/kg (210 kgs - 200 kgs)
= $5.00/kg (10 kgs)
= $50 U
10-28

Isolation of Material Variances

I’ll start computing


I need the price variance
sooner so that I can better
the price variance
identify purchasing problems. when material is
You accountants just don’t purchased rather than
understand the problems that when it’s used.
purchasing managers have.
10-29

Material Variances

The price variance is


Hanson purchased and
computed on the entire
used 1,700 pounds.
quantity purchased.
How are the variances
computed if the amount The quantity variance is
purchased differs from computed only on the
the amount used? quantity used.
10-30

Responsibility for Material Variances

Materials Quantity Variance Materials Price Variance

Production Manager Purchasing Manager

The
The standard
standard price
price is
is used
used to
to compute
compute the
the quantity
quantity variance
variance
so
so that
that the
the production
production manager
manager isis not
not held
held responsible
responsible for
for
the
the purchasing
purchasing manager’s
manager’s performance.
performance.
10-31

Responsibility for Material Variances

Your poor scheduling


I am not responsible for sometimes requires me to
this unfavorable material rush order material at a
quantity variance. higher price, causing
unfavorable price variances.
You purchased cheap
material, so my people
had to use more of it.
10-32

Quick Check  Zippy

Hanson Inc. has the following direct material standard to


manufacture one Zippy:
1.5 pounds per Zippy at $4.00 per pound
Last week, 1,700 pounds of material were purchased and
used to make 1,000 Zippies. The material cost a total of
$6,630.
10-33

Quick Check  Zippy

Hanson’s
Hanson’s material
material price
price variance
variance (MPV)
(MPV)
for
for the
the week
week was:
was:
a.
a. $170
$170 unfavorable.
unfavorable.
b.
b. $170
$170 favorable.
favorable.
c.
c. $800
$800 unfavorable.
unfavorable.
d.
d. $800
$800 favorable.
favorable.
10-34

Quick Check  Zippy

Hanson’s
Hanson’s material
material price
price variance
variance (MPV)
(MPV)
for
for the
the week
week was:
was:
a.
a. $170
$170 unfavorable.
unfavorable.
b.
b. $170
$170 favorable.
favorable.
c.
c. $800
$800 unfavorable.
unfavorable.
d.
d. $800
$800 favorable.
favorable. MPV = AQ(AP - SP)
MPV = 1,700 lbs. × ($3.90 - 4.00)
MPV = $170 Favorable
10-35

Quick Check  Zippy

Hanson’s
Hanson’s material
material quantity
quantity variance
variance (MQV)
(MQV)
for
for the
the week
week was:
was:
a.
a. $170
$170 unfavorable.
unfavorable.
b.
b. $170
$170 favorable.
favorable.
c.
c. $800
$800 unfavorable.
unfavorable.
d.
d. $800
$800 favorable.
favorable.
10-36

Quick Check  Zippy

Hanson’s
Hanson’s material
material quantity
quantity variance
variance (MQV)
(MQV)
for
for the
the week
week was:
was:
a.
a. $170
$170 unfavorable.
unfavorable.
b.
b. $170
$170 favorable.
favorable.
c.
c. $800
$800 unfavorable.
unfavorable.
d.
d. $800
$800 favorable.
favorable.

MQV = SP(AQ - SQ)


MQV = $4.00(1,700 lbs - 1,500 lbs)
MQV = $800 unfavorable
10-37

Quick Check  Zippy

Actual Quantity Actual Quantity Standard Quantity


× - × - ×
Actual Price Standard Price Standard Price
1,700 lbs. 1,700 lbs. 1,500 lbs.
× × ×
$3.90 per lb. $4.00 per lb. $4.00 per lb.
= $6,630 = $ 6,800 = $6,000

Price variance Quantity variance


$170 favorable $800 unfavorable
10-38

Quick Check  Continued Zippy

Hanson Inc. has the following material standard to


manufacture one Zippy:
1.5 pounds per Zippy at $4.00 per pound
Last week, 2,800 pounds of material were purchased at a
total cost of $10,920, and 1,700 pounds were used to
make 1,000 Zippies.
10-39

Quick Check  Continued Zippy

Actual Quantity Actual Quantity


Purchased Purchased
× - ×
Actual
2,800Price
lbs. Standard Price
2,800 lbs.
× ×
$3.90 per lb. $4.00 per lb.
= $10,920 = $11,200

Price variance increases


Price variance because quantity
$280 favorable purchased increases.
10-40

Quick Check  Continued Zippy

Actual Quantity
Used Standard
Quantity
× - ×
Standard Price Standard Price
1,700 lbs. 1,500 lbs.
× ×
$4.00 per lb. $4.00 per lb.
= $6,800 = $6,000
Quantity variance is
unchanged because
actual and standard Quantity variance
quantities are $800 unfavorable
unchanged.
10-41

Learning Objective 3

Compute the direct


labor rate and
efficiency variances
and explain
their significance.
10-42

Labor Variances Example

Glacier Peak Outfitters has the following direct labor


standard for its mountain parka.
1.2 standard hours per parka at $10.00 per hour
Last month, employees actually worked 2,500 hours at a
total labor cost of $26,250 to make 2,000 parkas.
10-43

Labor Variances Summary

Actual Hours Actual Hours Standard Hours


× - × - ×
Actual Rate Standard Rate Standard Rate
2,500 hours 2,500 hours 2,400 hours
× × ×
$10.50 per hour $10.00 per hour. $10.00 per hour
= $26,250 = $25,000 = $24,000

Rate variance Efficiency variance


$1,250 unfavorable $1,000 unfavorable
10-44

Labor Variances Summary

Actual Hours Actual Hours Standard Hours


× - × - ×
Actual Rate Standard Rate Standard Rate
2,500 hours 2,500 hours 2,400 hours
× ×  2,500 hours
$26,250 ×
$10.50 per hour = $10.50
$10.00 per hour $10.00 per hour
per hour.
= $26,250 = $25,000 = $24,000

Rate variance Efficiency variance


$1,250 unfavorable $1,000 unfavorable
10-45

Labor Variances Summary

Actual Hours Actual Hours Standard Hours


× - × - ×
Actual Rate Standard Rate Standard Rate
2,500 hours 2,500 hours 2,400 hours
× 1.2 hours per ×
parka  2,000 ×
$10.50 per hour parkas = 2,400
$10.00 hours
per hour. $10.00 per hour
= $26,250 = $25,000 = $24,000

Rate variance Efficiency variance


$1,250 unfavorable $1,000 unfavorable
10-46
Labor Variances:
Using the Factored Equations

Labor rate variance


LRV = AH (AR - SR)
= 2,500 hours ($10.50 per hour – $10.00 per
hour)
= 2,500 hours ($0.50 per hour)
= $1,250 unfavorable
Labor efficiency variance
LEV = SR (AH - SH)
= $10.00 per hour (2,500 hours – 2,400 hours)
= $10.00 per hour (100 hours)
= $1,000 unfavorable
10-47

Responsibility for Labor Variances

Production managers are Mix of skill levels


usually held accountable assigned to work
for labor variances tasks.
because they can
influence the: Level of employee
motivation.

Quality of production
supervision.

Quality of training
provided to
Production Manager employees.
10-48
Responsibility for
Labor Variances

I think it took more time


to process the
I am not responsible for materials because the
the unfavorable labor Maintenance
efficiency variance! Department has poorly
You purchased cheap maintained your
material, so it took more equipment.
time to process it.
10-49

Quick Check  Zippy

Hanson Inc. has the following direct labor standard to


manufacture one Zippy:
1.5 standard hours per Zippy at $12.00 per
direct labor hour
Last week, 1,550 direct labor hours were worked at a
total labor cost of $18,910
to make 1,000 Zippies.
10-50

Quick Check  Zippy

Hanson’s
Hanson’s labor
labor rate
rate variance
variance (LRV)
(LRV) for
for the
the week
week
was:
was:
a.
a. $310
$310 unfavorable.
unfavorable.
b.
b. $310
$310 favorable.
favorable.
c.
c. $300
$300 unfavorable.
unfavorable.
d.
d. $300
$300 favorable.
favorable.
10-51

Quick Check  Zippy

Hanson’s
Hanson’s labor
labor rate
rate variance
variance (LRV)
(LRV) for
for the
the week
week
was:
was:
a.
a. $310
$310 unfavorable.
unfavorable.
b.
b. $310
$310 favorable.
favorable.
c.
c. $300
$300 unfavorable.
unfavorable.
LRV = AH(AR - SR)
d. $300 favorable.
d. $300 favorable. LRV = 1,550 hrs($12.20 - $12.00)
LRV = $310 unfavorable
10-52

Quick Check  Zippy

Hanson’s
Hanson’s labor
labor efficiency
efficiency variance
variance (LEV)
(LEV)
for
for the
the week
week was:
was:
a.
a. $590
$590 unfavorable.
unfavorable.
b.
b. $590
$590 favorable.
favorable.
c.
c. $600
$600 unfavorable.
unfavorable.
d.
d. $600
$600 favorable.
favorable.
10-53

Quick Check  Zippy

Hanson’s
Hanson’s labor
labor efficiency
efficiency variance
variance (LEV)
(LEV)
for
for the
the week
week was:
was:
a.
a. $590
$590 unfavorable.
unfavorable.
b.
b. $590
$590 favorable.
favorable.
c.
c. $600
$600 unfavorable.
unfavorable.
d.
d. $600
$600 favorable.
favorable.

LEV = SR(AH - SH)


LEV = $12.00(1,550 hrs - 1,500 hrs)
LEV = $600 unfavorable
10-54

Quick Check  Zippy

Actual Hours Actual Hours Standard Hours


× - × - ×
Actual Rate Standard Rate Standard Rate
1,550 hours 1,550 hours 1,500 hours
× × ×
$12.20 per hour $12.00 per hour $12.00 per hour
= $18,910 = $18,600 = $18,000

Rate variance Efficiency variance


$310 unfavorable $600 unfavorable
10-55

Learning Objective 4

Compute the variable


manufacturing
overhead spending and
efficiency variances.
10-56
Variable Manufacturing Overhead Variances
Example

Glacier Peak Outfitters has the following direct variable


manufacturing overhead labor standard for its mountain
parka.
1.2 standard hours per parka at $4.00 per hour
Last month, employees actually worked 2,500 hours to
make 2,000 parkas. Actual variable manufacturing
overhead for the month was $10,500.
10-57
Variable Manufacturing Overhead Variances
Summary

Actual Hours Actual Hours Standard Hours


× - × - ×
Actual Rate Standard Rate Standard Rate
2,500 hours 2,500 hours 2,400 hours
× × ×
$4.20 per hour $4.00 per hour $4.00 per hour
= $10,500 = $10,000 = $9,600

Spending variance Efficiency variance


$500 unfavorable $400 unfavorable
10-58
Variable Manufacturing Overhead Variances
Summary

Actual Hours Actual Hours Standard Hours


× - × - ×
Actual Rate Standard Rate Standard Rate
2,500 hours 2,500 hours 2,400 hours
× $10,500× 2,500 hours ×
$4.20 per hour $4.00 per per
= $4.20 hourhour $4.00 per hour
= $10,500 = $10,000 = $9,600

Spending variance Efficiency variance


$500 unfavorable $400 unfavorable
10-59
Variable Manufacturing Overhead Variances
Summary

Actual Hours Actual Hours Standard Hours


× - × - ×
Actual Rate Standard Rate Standard Rate
2,500 hours 2,500 hours 2,400 hours
× ×
1.2 hours per parka  2,000 ×
$4.20 per hour parkas$4.00 per hour
= 2,400 hours $4.00 per hour
= $10,500 = $10,000 = $9,600

Spending variance Efficiency variance


$500 unfavorable $400 unfavorable
10-60
Variable Manufacturing Overhead Variances:
Using Factored Equations

Variable manufacturing overhead spending variance


VMSV = AH (AR - SR)
= 2,500 hours ($4.20 per hour – $4.00 per
hour)
= 2,500 hours ($0.20 per hour)
= $500 unfavorable
Variable manufacturing overhead efficiency variance
VMEV = SR (AH - SH)
= $4.00 per hour (2,500 hours – 2,400 hours)
= $4.00 per hour (100 hours)
= $400 unfavorable
10-61

Quick Check 
Zippy

Hanson Inc. has the following variable manufacturing


overhead standard to
manufacture one Zippy:
1.5 standard hours per Zippy at $3.00 per
direct labor hour
Last week, 1,550 hours were worked to make 1,000
Zippies, and $5,115 was spent for
variable manufacturing overhead.
10-62

Quick Check 
Zippy

Hanson’s
Hanson’s spending
spending variance
variance (VOSV)
(VOSV) for
for variable
variable
manufacturing
manufacturing overhead
overhead for
for
the
the week
week was:
was:
a.
a. $465
$465 unfavorable.
unfavorable.
b.
b. $400
$400 favorable.
favorable.
c.
c. $335
$335 unfavorable.
unfavorable.
d.
d. $300
$300 favorable.
favorable.
10-63

Quick Check 
Zippy

Hanson’s
Hanson’s spending
spending variance
variance (VOSV)
(VOSV) for
for variable
variable
manufacturing
manufacturing overhead
overhead for
for
the
the week
week was:
was:
a.
a. $465
$465 unfavorable.
unfavorable.
b.
b. $400
$400 favorable.
favorable.
c.
c. $335
$335 unfavorable.
unfavorable.
d.
d. $300
$300 favorable.
favorable. VOSV = AH(AR - SR)
VOSV = 1,550 hrs($3.30 - $3.00)
VOSV = $465 unfavorable
10-64

Quick Check 
Zippy

Hanson’s
Hanson’s efficiency
efficiency variance
variance (VOEV)
(VOEV) for
for variable
variable
manufacturing
manufacturing overhead
overhead for
for the
the week
week was:
was:
a.
a. $435
$435 unfavorable.
unfavorable.
b.
b. $435
$435 favorable.
favorable.
c.
c. $150
$150 unfavorable.
unfavorable.
d.
d. $150
$150 favorable.
favorable.
10-65

Quick Check 
Zippy

Hanson’s
Hanson’s efficiency
efficiency variance
variance (VOEV)
(VOEV) for
for variable
variable
manufacturing
manufacturing overhead
overhead for
for the
the week
week was:
was:
a.
a. $435
$435 unfavorable.
unfavorable.
b.
b. $435
$435 favorable.
favorable.
c.
c. $150
$150 unfavorable.
unfavorable. 1,000 units × 1.5 hrs per unit
d.
d. $150
$150 favorable.
favorable.

VOEV = SR(AH - SH)


VOEV = $3.00(1,550 hrs - 1,500 hrs)
VOEV = $150 unfavorable
10-66

Quick Check 
Zippy

Actual Hours Actual Hours Standard Hours


× - × - ×
Actual Rate Standard Rate Standard Rate
1,550 hours 1,550 hours 1,500 hours
× × ×
$3.30 per hour $3.00 per hour $3.00 per hour
= $5,115 = $4,650 = $4,500

Spending variance Efficiency variance


$465 unfavorable $150 unfavorable
10-67
Variance Analysis and
Management by Exception

Larger variances,
How do I know in dollar amount
which variances or as a percentage
to investigate? of the standard,
are investigated
first.
10-68 Exhibit
10-9
A Statistical Control Chart

Warning signals for investigation

Favorable Limit
• •
• • •
Desired Value
• •
Unfavorable Limit •

1 2 3 4 5 6 7 8 9
Variance Measurements
10-69

Learning Objective 6

Compute delivery cycle


time, throughput time,
and manufacturing
cycle efficiency (MCE).
10-70

Delivery Performance Measures

Order Production Goods


Received Started Shipped

Process Time + Inspection Time


Wait Time + Move Time + Queue Time

Throughput Time

Delivery Cycle Time

Process time is the only value-added time.


10-71

Delivery Performance Measures

Order Production Goods


Received Started Shipped

Process Time + Inspection Time


Wait Time + Move Time + Queue Time

Throughput Time

Delivery Cycle Time


Manufacturing
Value-added time
Cycle =
Efficiency Manufacturing cycle time
10-72

Quick Check 

A
A TQM
TQM team
team at
at Narton
Narton Corp
Corp has
has recorded
recorded the
the following
following
average
average times
times for
for production:
production:
Wait
Wait 3.0
3.0 days
days Move
Move 0.5
0.5 days
days
Inspection
Inspection 0.4
0.4 days
days Queue
Queue 9.39.3 days
days
Process
Process 0.2
0.2 days
days
What
What is
is the
the throughput
throughput time?
time?
a.
a. 10.4
10.4 days
days
b.
b. 0.20.2 days
days
c.
c. 4.14.1 days
days
d.
d. 13.4
13.4 days
days
10-73

Quick Check 

A
A TQM
TQM team
team at
at Narton
Narton Corp
Corp has
has recorded
recorded the
the following
following
average
average times
times for
for production:
production:
Wait
Wait 3.0
3.0 days
days Move
Move 0.5
0.5 days
days
Inspection
Inspection 0.4
0.4 days
days Queue
Queue 9.39.3 days
days
Process
Process 0.2
0.2 days
days
What
What is
is the
the throughput
throughput time?
time?
a.
a. 10.4
10.4 days
days
b.
b. 0.2
0.2 days
days
Throughput
c. time = Process + Inspection + Move + Queue
c. 4.1
4.1 days
days
= 0.2 days + 0.4 days + 0.5 days + 9.3 days
d.
d. 13.4
13.4 days
days = 10.4 days
10-74

Quick Check 

A
A TQM
TQM team
team at
at Narton
Narton Corp
Corp has
has recorded
recorded the
the following
following
average
average times
times for
for production:
production:
Wait
Wait 3.0
3.0 days
days Move
Move 0.5
0.5 days
days
Inspection
Inspection 0.4
0.4 days
days Queue
Queue 9.39.3 days
days
Process
Process 0.2
0.2 days
days
What
What is
is the
the Manufacturing
Manufacturing Cycle
Cycle Efficiency?
Efficiency?
a.
a. 50.0%
50.0%
b.
b. 1.9%
1.9%
c.
c. 52.0%
52.0%
d.
d. 5.1%
5.1%
10-75

Quick Check 

AA TQM
TQM team
team at
at Narton
Narton Corp
Corp has
has recorded
recorded the
the following
following
average
average times
times for
for production:
production:
Wait
Wait 3.0
3.0 days
days Move
Move 0.5
0.5 days
days
Inspection
Inspection 0.4
0.4 days
days Queue
Queue 9.39.3 days
days
Process
Process 0.2
0.2 days
days
What
What is
is the
the Manufacturing
Manufacturing Cycle
Cycle Efficiency?
Efficiency?
a.
a. 50.0%
50.0%
b.
b. 1.9%1.9% MCE = Value-added time ÷ Throughput time
c.
c. 52.0%
52.0% = Process time ÷ Throughput time
d.
d. 5.1%5.1% = 0.2 days ÷ 10.4 days
= 1.9%
10-76

Quick Check 

A
A TQM
TQM team
team at
at Narton
Narton Corp
Corp has
has recorded
recorded the
the following
following
average
average times
times for
for production:
production:
Wait
Wait 3.0
3.0 days
days Move
Move 0.5
0.5 days
days
Inspection
Inspection 0.4
0.4 days
days Queue
Queue 9.39.3 days
days
Process
Process 0.2
0.2 days
days
What
What is
is the
the delivery
delivery cycle
cycle time?
time?
a.
a. 0.50.5 days
days
b.
b. 0.70.7 days
days
c.
c. 13.4
13.4 days
days
d.
d. 10.4
10.4 days
days
10-77

Quick
Delivery cycle time Check
= Wait time + 
Throughput time
= 3.0 days + 10.4 days
= 13.4 days

A
A TQM
TQM team
team at
at Narton
Narton Corp
Corp has
has recorded
recorded the
the following
following
average
average times
times for
for production:
production:
Wait
Wait 3.0
3.0 days
days Move
Move 0.5
0.5 days
days
Inspection
Inspection 0.4
0.4 days
days Queue
Queue 9.39.3 days
days
Process
Process 0.2
0.2 days
days
What
What is
is the
the delivery
delivery cycle
cycle time?
time?
a.
a. 0.50.5 days
days
b.
b. 0.70.7 days
days
c.
c. 13.4
13.4 days
days
d.
d. 10.4
10.4 days
days
10-78

End of Chapter 10

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