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Engineering Drawing

N2
Module 1: General engineering drawing terms

DRAWING TECHNOLOGY
A draughts-person communicates with an artisan or technician by means of
an engineering drawing. On the drawing, the form or shape will be indicated,
along with all the necessary sizes and dimensions.

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Module 1: General engineering drawing terms (continued)

ABBREVIATIONS
NAME ABB NAME ABB NAME ABB
Centre C Centreline CL Cylinder and Cylindrical CYL
Degrees ° Diameter DIA Drawing DRAW
Hexagon HEX Across flats AF or A/F Assembly ASSY
Counterbore CBORE Countersunk CSK Pitch-Circle Diameter PCD
Internal diameter ID Outside Diameter OD Material MAT
Maximum MAX Meter M Millimetre MM
Radius RAD Across corners A/C Chamfered CHAM
Countersunk Head CSK Hexagonal Nut HEX NUT
HD

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Module 1: General engineering drawing terms (continued)

COMPUTER HARDWARE AND SOFTWARE


A computing device can consist of:
• DOS (disk operating system); • Floppy Disk;
• CAD (computer-aided design); • CPU;
• Monitor; • Directory;
• Hard drive; • RAM;
• Keyboard; • Plotter; and
• CD Rom; • External storage.

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Module 2: Fastening devices and welding

INTRODUCTION
There are various types of fastening devices and the fastening of
components is done by using different methods of welding. Various kinds of
industrial applications use a variety and sizes of bolts, nuts and screws.
In the engineering industry, a simplified method, also known as a
conventional method, of drilled or tapped holes is used in a simplified
representation.

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Module 2: Fastening devices and welding (continued)

THE CONVENTIONAL REPRESENTATION OF A DRILLED AND A


TAPPED HOLE
The represented angles for the drilled holes are illustrated:

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Module 2: Fastening devices and welding (continued)

THE APPROXIMATE PROPORTIONS USED FOR CONSTRUCTION


• Hexagonal bolt/nut = 1,5D (across the flats)
• Height of bolt head = 0,7D
• Height of nut = 0,8D
• Thread = 0,1D
• Thread before nut = 0,3D
• Thread after nut = 0,3D

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Module 2: Fastening devices and welding (continued)

THE CONVENTIONAL REPRESENTATION OF BOLTS, NUTS AND


STUDS ASSEMBLY

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Module 2: Fastening devices and welding (continued)

THE THREADED ASSEMBLIES

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Module 2: Fastening devices and welding (continued)

THREADED FASTENERS
• Types of bolt heads: • Types of machine screws:
• Square-head bolt; • Round head;
• Tee-head bolt; • Cheese-head;
• Cheese-head bolt; • Countersunk head;
• Hook-head bolt. • Socket head;
• Instrument head;
• Fillister-head.

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Module 2: Fastening devices and welding (continued)

LOCKING DEVICES
• Spring washers;
• Simmonds nut;
• Slotted nut;
• Castle nut;
• Tab washer;
• Lock nut.

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Module 2: Fastening devices and welding (continued)

KEYS AND KEYWAYS


• Rectangular and square keys;
• Gib head keys.

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Module 2: Fastening devices and welding (continued)

ELECTRICAL FITTINGS AND FASTENERS


• PVC conduit fittings and fasteners;
• Metal conduit fittings and fasteners.

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Module 2: Fastening devices and welding (continued)

WELDING
Welds can be geometrically prepared in many different ways. The five basic
types of weld joints are the butt joint, lap joint, corner joint, edge joint, and T-
joint (a variant of this last is the cruciform joint).

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Module 2: Fastening devices and welding (continued)

WELDING PROCESSES
• The arc welding process creates and maintains an electric arc between
an electrode and the base material to melt metals at the welding point.
• The most common gas welding process is oxy-fuel welding also known
as oxyacetylene welding.
• Resistance welding involves the generation of heat by passing current
through the resistance caused by the contact between two or more metal
surfaces.
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Module 2: Fastening devices and welding (continued)

CLASSIFICATION OF WELDED
JOINTS
Butt joints:

Corner joints:
Lap joints:

Edge joints:
T-joints:

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Module 2: Fastening devices and welding (continued)

TYPICAL JOINT AND WELD TYPES


Fillet:

Square butt:

Single Vee Butt:

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Module 2: Fastening devices and welding (continued)

WELDING TERMINOLOGY
• Welding symbol – a combination of icons, figures and references to
indicate the welding process, the position and required type of weld, the
final finish and the dimensions.
• Reference line – a horizontal on which the weld information is placed
• Arrow – connects the reference line to the joint and points out the position
of the weld.
• Other side – the weld will be on the opposite side of the arrow head.
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Module 2: Fastening devices and welding (continued)

SUPPLEMENTARY SYMBOLS
• Weld all round:
• Weld on site:
• Finish:
• C – chisel;
• F – flame;
• G – grinding;
• M – machining.
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Module 3: Screw Threads

REPRESENTATION OF METRIC SCREW THREAD

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Module 3: Screw Threads (continued)

THE V-SHAPED SCREW THREAD


The V-shaped screw thread is cut around a cylindrical external surface in a
continuous helical groove shape to form the screw thread, which is also cut
on an internal surface to form a screw thread.

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Module 4: Machine Symbols

BASIC MACHINE SYMBOLS


The basic symbol used when a particular surface or texture is to be obtained
by a process not involving the removal of material, for example etching,
plating or pressing.

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Module 4: Machine Symbols (continued)

IDENTIFICATION AND CORRECT USE OF THE MAHINING SYMBOL


This illustration represents surface texture obtained by material removal by
machining operation:

This illustration represents surface texture obtained by WITHOUT material


removal by machining:

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Module 4: Machine Symbols (continued)

ROUGHNESS VALUES AND GRADE NUMBERS


Roughness values Ra Roughness values Ra Roughness

Micrometer Microinches Grade numbers


50 2,000 N12
25 1,000 N11
3,2 125 N8
0,4 16 N5
0,1 4 N3
0,025 1 N1

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Module 4: Machine Symbols (continued)

APPLICATION OF MACHINING SYMBOLS INCLUDING ROUGHNESS


VALUES
Roughness value of 12,5 Roughness value of 12,5
be obtained with the removal of material: be obtained without the removal of material:

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Module 4: Machine Symbols (continued)

PRODUCTION METHOD, TREATMENT AND COATING


a = Roughness value in micrometres
b = Production method, treatment or coating
c = Sampling length
d = Direction lay
e = Machining allowance
f = Other roughness value than Ra

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Module 5: First-angle orthographic projection

INTRODUCTION
Orthographic projection is a method of breaking three-dimensional (3D)
drawings into two-dimensional views. Multiple two-dimensional (2D) views
used during the manufacturing processes show the dimensions clearer than
a single orientation three-dimensional views.

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Module 5: First-angle orthographic projection (continued)

PRINCIPAL OF FIRST-ANGLE ORTHOGRAPHIC PROJECTION


Orthographic projection requires the projection of a three-dimensional object
onto an imaginary plane, resulting in the creation of a two-dimensional
shape. For orthographic projection, two principal planes are intersecting each
other at 90°, namely the horizontal and vertical planes. The principal plane
divides the space into four quadrants with each quadrant represented its
angle of intersection.

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Module 5: First-angle orthographic projection (continued)

ANGLE OF ORTHOGRAPHIC PROJECTION


In order to project the shape of an object onto a plane, it need to be placed
within one of the four quadrants. In the case of first-angle orthographic
projection, the object is placed in quadrant one.

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Module 5: First-angle orthographic projection (continued)

FIRST-ANGLE PROJECTION SYMBOL


The projection symbol at the bottom of a drawing indicates that the drawing
was drawn in first-angle orthographic projection.

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Module 5: First-angle orthographic projection (continued)

THE LAYOUT OF AN ENGINEERING DRAWING

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Module 5: First-angle orthographic projection (continued)

SECTIONAL DRAWING AND SECTIONAL VIEWS


The function of a sectional view is to allow you to have a view of
inside the object. Using sectional views can be very useful for parts that have
a complex interior geometry.

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Module 6: Isometric Drawing

THE CONSTRUCTION OF AN ISOMETRIC CIRCLE


Step 1: Construct a square with 40mm sides and mark the corners A,B,C,D.
Step 2: Draw a straight line from corner B to corner D.
Step 3: Find the centres of the sides of the square and mark them a,b,c,d.
Step 4: Place the sharp point of the compass at corner A and draw an arc from point b to
point c. Keep the compass at the same measurement and place the sharp point of the
compass on point C of the square, draw an arc from point d to point a.
Step 5: Draw a line from corner A to point c the middle of line CD, where line Ac crosses line
BD mark that as point e. Draw a line from corner C to point a, the middle of line AB, where
line Ca crosses line BD mark that as point f.
Step 6: Place the sharp point of the compass at point e and draw an arc from point c to point
d. Keep the compass at the same measurement and place the sharp point of the compass
at point f and draw an arc from point a to point b.

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Module 6: Isometric Drawing (continued)

CIRCULAR ARCS OR RADII


The construction for these arcs or radii is the same as for a full ellipse. The
full ellipse will now not be drawn, but only the part or portion of the ellipse
that is needed.

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Module 7: Third-angle orthographic projection

SECTIONING
The same sectioning methods and procedures as in first-angle orthographic
projection are applied.

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Module 8: Interpenetration

INTERSECTION OF TWO SQUARE PIPES

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Module 8: Interpenetration (continued)

INTERSECTION OF A HEXAGONAL PIPE WITH A SQUARE PIPE

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Module 8: Interpenetration (continued)

INTERSECTION OF A CYLINDER WITH A SQUARE PIPE

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Module 8: Interpenetration (continued)

INTERSECTION OF TWO CYLINDERS

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Module 8: Interpenetration (continued)

CURVES GENERATED BY MANUFACTURING PROCESSES


The curve of interpenetration must be plotted once a detailed drawing is
complete. T-ends, fork-ends and rad-ends are typical components where
these curves are found. Plotting these curves of interpenetration are very
similar to plotting the curves on prisms and pipes.

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Module 8: Interpenetration (continued)

CURVES OF INTERPENETRATION FOR T-ENDS

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