Lift Station Safety and

Maintenance
Tony Conn, Supervisor
Wastewater Collection and Pumping
connt@naperville.il.us
 Safety
Lock out Tag out
Confined Space
Working on Energized Electrical
Equipment
Arc Flash
Fall Protection
Crane Safety and Inspections
Tail Gate Talks
Lock-out/Tagout Confined Space

Safety
Energized Equipment Arc Flash

Safety
Electric Permit
Fall Protection Fall Protection

Safety
Fall Protection Fall Protection

Safety
Over Head Crane Truck Crane

Crane Safety/Inspection
 Crane Inspection Form
City of Naperville
DPU-W
Collection and Pumping

Crane Inspection Form

Date_____________
Type of Equipment______________________________
Location_______________________________________
Inspected By___________________________________

Indicate By “Yes” if item checked is adequate, operational and safe. Initial “No” to indicate repair or other
action is required. Use “N\A” to indicate not applicable.

Items to be Checked Yes No N\A

A. Load Line: lubricated, wound properly on drum, condition of line
B. Whip Line: lubricated, wound properly on drum, condition of line
C. Hook and safety latches on load block.
D. Hook and safety latches on headache ball
E. Cable at wear points
F. Pins in becket
G. Wedges installed
H. Clamps on dead ends
I. Boom pins
J. Cotter pins
K. Controls: Check operation in all motions
L. Condition of remote control both hard wired and wireless
M. Check elec. breakers and all switches.
N. Check oil level in unit.
O. Test run cable all the up and return. Look for any cable defects
P. Does over head cranes move freely
Q. Do swing cranes move freely
R. Check all Fall Protection be use of any crane.
Comments:_________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________

Use all PPE at all times, Inspected PPE before and after every use.
Report any defects to your Supervisor.
Form to be filled out before the use of any crane.
 Maintenance
4 - Wastewater Pumping Stations
7 - Back Flow Prevention Stations
19 - Lift Stations
2 - Person Maintenance Crew
1- Field Supervisor
10,000 lb Crane Truck
¾ ton Utility truck with external fuel tank
and snow plow
2 -other crew members trained in safety
and basic maintenance
 Maintenance
• Monthly visual inspection
• Semi- annual maintenance
• General maintenance
 Maintenance Training
Maintenance crew certification on fluke
test equipment
Hands on training at Joliet Junior College
Electrical
Motor and pumps
VFD’S
Motor controls
PLC’S
 Maintenance
Pumps
Mixer
Check valves
Wet wells
Air valves
Control panels
Building and grounds
Blower/venting systems
Odor control
Minimal generator maintenance
Don’t work on SCADA
Pump Maintenance
Mixers and Flush Valves
Air Valves
Check Valve Replacement
Truck Mounted Computers
 EMERGENCY PROCEDURES
 Emergency Procedures for Power Outage and Bypass Pumping
 Monarch Landings Sanitary Lift Station
  
 Location: Corporate Drive
 Sub: Monarch Landing Senior Village
   
 Power Outage to lift station:
 Once outage is detected, standby generator will provide 25 KVA of power, supplied by
Olympian generator located on site.  Generator if fueled by natural gas.
 Power outage can be monitored remotely by city Wastewater S.C.A.D.A. system located
on City’s Citrix website.
   
 Bypass Pumping:
 If emergency generator is unable to provide power to the station.  Then bypass
pumping becomes 2nd options.  
   
 Then following procedure is to take place:
 Make sure all employees have their PPE on them (Hard hat, safety glasses, safety
boots, safety vest, gloves, and confine space gear, to perform the following task.
  
 Quickly inspect 4” pump for the following items. 4” gaskets on connecting side of the
suction and discharge side of hoses.  4” pump has be topped off with fuel. No sign of any
leaks regarding fuel, oil, or antifreeze.
 Make sure pump is primed before starting the pump at the station.
 Open both lift station gates, and back the pump inside the fence area.
 Position 4” pump so towing tongue of pump is facing EAST  Discharge would be facing
NORTH.  Suction would be facing WEST
 Place both pumps in the off position inside the control cabinet.
 Pull all floats, level transducer out of the wet well.  Make sure floats are not tilted.
 Put three 4” rigid suction hoses into the wet well just above the pumps. (Make sure you
DO NOT drop hose onto pump head or electric head cord.)
 Make sure all quick couplings are latched and secured to prevent accidental disconnect
from the hoses.  If needed use duct tape or wire-ties to prevent accidental disconnect.
 Connect one 4” discharge hose and laid it to the manhole just to the north of the station.
 (Basin N01-056 manhole is painted red) Just outside of the northeast fence line.
 Start 4” pump to pump down wet well.  Continue to monitor wet well levels and slow
pump down to prevent lose of suction.
 When power is restored, pump wet well level down as far as you can go.
 Turn off your 4” bypass pump.
 Manual run both pumps to insure everything is fine and running normal with the
station prior to removing bypass setup.
 Place floats and level transducer back into wet well
 Test run station under load and make sure station is pumping and pumps are
alternating.
 Remove all bypass equipment.
Contact Field Supervisor and Springbrook once everything is running normal.
  
 Using Vactor to remove sanitary wastewater from wet well
 When both above procedures are not an option then use Vactors #779 & #777:
  
Make sure all employees have their PPE on them (Hard hat, safety glasses, safety
boots, safety vest, and gloves to perform the following task.
 Open lift station gates as wide as possible.
Open doors and secure them in the locked position.
 Pull all floats, level transducer out of the wet well.  Make sure floats are not tilted;
they will active alarms at the station and Springbrook.
 Pull Vactor into station with front of truck entering driveway first.
 Position Vactor suction hose over wet well doors.
 Connect about 3 to 4 8” tubes together. (USE CLAMPS TO CONNECT TUBES
TOGETHER, PLUS USE DUCT TAPE TO SECURE CLAMPS FROM COMING
APART)
 As water level drops you’ll need to add more tubes. Please follow same instruction as
G (see above) when installing addition tubes.
 Engage Vactor to start vac.ing water from wetwell (Stay above water approximately
3 inches to prevent suction from clogging with water.  This will stop removing
water from wetwell.)
 Once Vactor tank is full you’ll need to dump water into sanitary manhole which will
not drain back into wet well. (Basin N01-056 manhole is painted red) Just outside of
the northeast fence line.
 Once level is normal and station is back on line, place floats, level transducer back into
wet well, monitor station for correct operation.
 Contact Springbrook and Field Supervisor.
EMERGENCY PROCEDURES
Monthly visual inspection

              
Semi- annual maintenance
Going For a Swim
Questions