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ANSWERS FOR POWER & DISTRIBUTION

HISTORICAL BACKGROUND
1979 EGEMAC has been established with the
technical cooperation with Siemens Germany
in compliance with the joint investment law
no.230.

1979 EGEMAC has been performing with Licenses


with Siemens Germany in the Medium
Voltage and Low Voltage market.
(from 400V up to 24KV).

1991 EGEMAC has extended its partnership with


Siemens over the High Voltage market.

2
HISTORICAL BACKGROUND
2005 EGEMAC has started a license with ALSTOM
in the High Voltage Market. (Disconnectors
and Circuit Breakers 66 & 220KV).

2006 EGEMAC has signed a license with Pfiffner


company from Switzerland for the assembly
of the High & Medium Voltage instrumental
transformers. (66KV, 12 & 24 KV current and
voltage transformers).

2007 EGEMAC has started a License in the


Medium Voltage with Schneider France.

3
HISTORICAL BACKGROUND
2009 EGEMAC has established a Joint Venture with
XD the leading manufacturer of GIS
Substations in China to build a factory of
276,000 square meters in order to increase our
market share in the local High Voltage
substations. The JV company name is XD
EGEMAC.

2011 EGEMAC has signed an agreement for the


assembly of the SF6 Load Break Switch with a
license with the Turkish Company ELKO.

4
HISTORICAL BACKGROUND
2014 EGEMAC has established a Joint Venture
with CHINT the leading manufacturer of Low
Voltage Switchboards in China. The Factory
is to be set up in 6th of October and will start
production by the end of 2016.

2015 EGEMAC has signed another license with


Siemens for the production of the Medium
Voltage Switchgear 12 & 24 KV.

5
FINANCIAL FIGURES
Capital/ Million

250

200

150 Capital
250

100

50 60
30
5.5
0
1979 1987 2003 2004

6
SALES STATISTICS
Total Sales/ M
1200
1200

1000 900

800

600

296.2 338.4
400 260.8
227.3
142.9
200

0
2010 2011 2012 2013 2014 2015 2016

7
COMPANY FOUNDERS
Holding Kahromika
Compan 5%
y for ELMACO
Construc 5%
tion & Siemen
Develop
ment s
25% 3%

Egyptia
n
Electric
ity
Holdin
g
Compa
ny
62%

8
COMPANY
CONTRIBUTIONS

9
COMPANY CONTRIBUTIONS
No. Companies Percentages EGP

1 XD EGEMAC 49% 192,525,000

2 Chint EGEMAC 49% 13,053,600

3 ELMACO 79% 101,937,763

DAMCO (Design &


4 Manufacturing of Capital 5% 250,000
Equipment)
ECMEI (Electrical Company for
5 Manufacturing Electrical 8% 5,929,000
Insulators)
ACEMP (African Company for
6 Electrical & Mechanical 10% 2,272,700
Projects)

10
ISO CERTIFICATES

11
COMPANY STRUCTURE
Chairman and Managing
Director

Managing Director
for Technical
Affairs

Measurement Customer &


High Voltage Commercial Marketing Design & Finance Production After Sales Administration
Transformers
Substation Department Department Planning Department Department Service & Legal Affairs
Factory
Department
High Voltage High Voltage Quality HR &
Planning
Substation Sales Control Administrativ
Department
Department Department Department e Department

High Voltage Medium & Mechanical &


Prefabrication Legal Affairs
Testing & Low Voltage Electrical Design
Workshop Department
Commissioning Sales Department
Department Department
Research &
Assembly
Local Development
Civil Work Department
Purchasing Department
Department
Department
Maintenance
Foreign Department
Purchasing
Department

Warehouse
Department

12
COMPANY STRUCTURE

Total no. of EGEMAC workers = 768 13


PRODUCT PORTFOLIO
SUBSTATIONS TURNKEY PROJECTS UP TO 500KV AIS & GIS

14
PRODUCT PORTFOLIO
MEDIUM VOLTAGE PRODUCTS
SWITCHGEARS 12 & 24 KV

15
PRODUCT PORTFOLIO
MEDIUM VOLTAGE PRODUCTS

COMPACT SUBSTATION

16
PRODUCT PORTFOLIO
MEDIUM VOLTAGE PRODUCTS

RING MAIN UNIT

17
EGEMAC MAP

18
MEDIUM VOLTAGE
SWITCHGEAR
PIX
Name Schneider
Electric
PIX Standard 12 - 24 KV

Metal-Clad
Type compartmented
Cassette type
HVX
Circuit Breaker
Schneider
IEC Standard 62271-200
PIX Metal-clad Switch-gear is both
flexible and adaptable with wide
range of ratings and options. 19
MEDIUM VOLTAGE
SWITCHGEAR
PIX
Name Schneider
Electric

Compartment Description

Circuit Breaker
Green
Compartment
Cable
Yellow
Compartment
Bus-bar
Red
Compartment

Low Voltage Compartment


20
MEDIUM VOLTAGE
SWITCHGEAR
Technical specifications (PIX)
Rated Voltage KV 12 17.5 24
Rated Current Up to A 4000 3150 2500
Rated Power Frequency withstand Voltage KV 28 38 50
Rated Lightning impulse withstand Voltage KV 75 95 125
Rated Short time withstand Current/ 3s Up to KA 40 40 31.5
Internal arc specification Up to KA 40 40 31.5
Rated frequency
Degree of protection IP 3X or 4X
IEC Standard 62271-200
Dimensions depends on the Circuit breaker Vacuum, rated Voltage and Current.

21
MEDIUM VOLTAGE
SWITCHGEAR
Simoprime
Name
Siemens
Simoprime 12 - 24 KV

Metal-Clad
Type compartmented
ROF Type
Circuit Breaker Sion 3AH5
IEC Standard 62271-200
Simoprime Metal-clad Switch-gear is
both flexible and adaptable with wide
range of ratings and options.

22
MEDIUM VOLTAGE
SWITCHGEAR
Technical specifications (Simoprime)
Rated Voltage KV 12 17.5 24
Rated Current Up to A 3150 2500 2500
Rated Power Frequency withstand Voltage KV 28 38 50
Rated Lightning impulse withstand Voltage KV 75 95 125
Rated Short time withstand Current/ 3s Up to KA 31.5 25 25
Internal arc specification Up to KA 31.5 25 25
Rated frequency Hz 50/60
Degree of protection IP 3X or 4X
IEC Standard 62271-200
Dimensions depends on the rated Voltage and Current.

23
EGEMAC MAP

24
RING MAIN UNIT
RMU - 8AS
Name
Siemens

Cable Load Break


630A - 3CF
Switch + Earthing
Siemens
switch

Fuse Load Break 400A – 3CF


switch Siemens

Switching State Mechanically

8AS Ring Main unit can be offered with


wide varieties of designs and
specifications.

25
RING MAIN UNIT
RMU - AEG
Name
ABB

Cable Load Break


630A – NAL
Switch + Earthing
ABB
switch

Fuse Load Break 400A – NALF


switch ABB

Switching State Mechanically

AEG Ring Main unit can be offered with wide


varieties of designs and specifications.

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RING MAIN UNIT
RMU - ELKO
Name
SF6

Standard Equipment:

• Three Phased, Three Position Switch


Disconnector with SF6 gas insulated
(OPEN, CLOSED, EARTHED).
• Capacitive voltage presence indicator
• Single Spring operating mechanism
• Busbars & Earthing bar.
• Cable entry with cable support
• Auxilary contacts.
• Padlocking facility
• Anti Condensation heater
• Interlockings (mechanically). 27
RING MAIN UNIT

RMU - ELKO
Name
SF6

Optional Equipment:

• Geared motor
• Earth Fault Indicator
• Remote Opening & Closing operation
with cable.

28
RING MAIN UNIT
RMU - ELKO
Name
SF6
Rated
KV 12 24
Voltage
Rated
Current A 630 630
(Cable LBS)
Rated
Current A 400 400
(Fuse LBS)
Short time
withstand KA 25 25
Current
Max Rated
s 1 1 29
Duration
EGEMAC MAP

30
COMPACT SUBSTATION
Compact Substation
8FJ

Standard Equipment

• Kiosk equipped with three phases


(Medium Voltage, Transformer and Low
Voltage)

• Kiosks could be for transformers or


complete with transformers up to 2000
KVA.

31
COMPACT SUBSTATION
Compact Substation
8FJ

Standard Equipment

• Medium Voltage Equipped with Load


Break Switches.
• Medium Voltage Equipped with Earth
Fault Indicator.

32
COMPACT SUBSTATION
Compact Substation
8FJ

Standard Equipment

• Transformer (Oil or Dry) up to 2000


KVA.
• Set of connections between Transformer
with Medium & Low voltage sides.

33
COMPACT SUBSTATION
Compact Substation
8FJ

Standard Equipment

• Low Voltage is equipped with incoming


feeder and outgoing feeders in the shape
of Breakers or Switch-fuses depending on
the client and specifications of the EEDC.

• Low Voltage is equipped with Digital


Meter, Indicating lamps & Current
transformers, Voltage Transformers,
Ammeters, Voltmeters, Voltmeter selector
switch.

34
COMPACT SUBSTATION

Optional Equipment
Compact Substation 8FJ
Interruption
Air - type SF6 - type
Medium
Painting Electrostatic Painting Stone Painting
Low Voltage Circuit breaker Switch-Fuse
Transformer Oil type Dry type
35
COMPACT SUBSTATION

Interruption Medium
Compact Substation 8FJ
Air - type SF6 - type

RMU 8AS Or RMU AEG RMU SF6 Elko Type

36
COMPACT SUBSTATION

Low Voltage
Compact Substation 8FJ
Circuit breakers Switch-Fuse

37
COMPACT SUBSTATION

Painting
Compact Substation 8FJ
Electrostatic Painting Stone Painting

RAL Painting Depends on the Client proposal

38
EGEMAC MAP

39
MEASUREMENT
TRANSFORMERS FACTORY

40
MEASUREMENT
TRANSFORMERS FACTORY

41
MEASUREMENT
TRANSFORMERS FACTORY
Current transformers Description

Operating Primary Current Up to 1250

Operating Secondary Current 1-5A

Burden Up to 60VA

Single, Double or Triple


Number of Cores
Core

0.5 M5 For Measuring


Accuracy 5P15 For
Protection

42
MEASUREMENT
TRANSFORMERS FACTORY

Potential Transformer Description

Operating Voltage Ratio / / V

Burden Up to 60VA

Single, Double or Triple


Number of Cores
Core

Accuracy 0.5P15

43
MEASUREMENT
TRANSFORMERS FACTORY

Classes Of Current
Description
Transformer

ADA 12
Current Transformer
ADA 24
12 KV
ADA 26

ADA 30,33,36 Current Transformer


ADB 24 24 KV

44
MEASUREMENT
TRANSFORMERS FACTORY

Current transformers Description

Operating Primary Current Up to 1250 - 2500 A

Operating Secondary Current 1-5A

Creepage Distance 2 cm/ KV

Burden Up to 30VA

Single, Double or Triple


Number of Cores
Core

0.5 M5 For Measuring


Accuracy 5P20 For
Protection

45
MEASUREMENT
TRANSFORMERS FACTORY

Classes Of Potential
Description
Transformer

Potential Transformer
GDA 12
12 KV

Potential Transformer
GDB 24
24 KV

46
MEASUREMENT
TRANSFORMERS FACTORY
Potential transformers Description

Operating Voltage / / V

Operating Voltage / / V

Creepage Distance 2 cm/ KV

50 VA
Burden
100VA

Number of Cores Single, Double Core

CL 0.5 For Measuring


Accuracy
3P For Protection

47
EGEMAC MAP

48
HIGH VOLTAGE FACTORY
• EGEMAC High Voltage Factory
assembles Circuit Breaker
220KV & 66KV according to the
Technical Cooperation with ALSTOM.
• EGEMAC Performs all routine tests
in the High Voltage Factory for all
clients before shipping the products
to the site.
• EGEMAC is responsible for the
assembly of Circuit breaker,
Disconnector switches and
Measurement Transformers before
Shipping them to the Substation site.

49
MEASUREMENT
TRANSFORMERS FACTORY
Circuit Breaker Description

Interruption Medium SF6

Rated Voltage 72.5, 245 KV

Rated Current Up to 3150 A

Breaking Capacity Up to 50 KA

50
MEASUREMENT
TRANSFORMERS FACTORY

Circuit Breaker Description

Interruption Medium Air

Rated Voltage 72.5, 245 KV

Rated Current 2500 A

Breaking Capacity Up to 40 KA

51
EGEMAC GROUP

High Voltage Industry Low Voltage Industry


(GIS Switchgear up to 500KV) (Low Voltage Switchgear up to 4000A)

52
• XD performs High Voltage turnkey projects.
• XD EGEMAC is responsible for manufacturing & assembly of the GIS Switchgear up to 500KV.
• XD EGEMAC participates in EETC since 2012.

53
Reference List:
1. Abu-Ghaleb S/S (220KV)
2. Banha S/S (220KV)
3. Benban 1,2,3 & 4 S/S (220KV)
4. Demiatte S/S (66KV)

54
EGEMAC GROUP

IS COMING

55
REFERENCE LIST
HIGH VOLTAGE SUBSTATIONS REFERENCE LIST

56
REFERENCE LIST
MEDIUM VOLTAGE SUBSTATIONS REFERENCE LIST

57
REFERENCE LIST
MEDIUM VOLTAGE SUBSTATIONS REFERENCE LIST

58
REFERENCE LIST
EGEMAC at Exhibitions

59
THANK YOU

ANY QUESTIONS?

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