PBB GENSET SWITCHING

Prepared by:

Jay-Ar Copuz Alfonsojeen Javier

Maintenance Team Leader Maintenance Engineer

Jeovanie Dioses
Maintenance Engineer

Approved by:

Romel Agbing
Engineering and Maintenance Head

Strictly
Engineering andPrivate and Confidential
Maintenance Department
 GENERATOR SET
BASIC PARTS

1. Radiator
7
1 2. Engine
3. AC Alternator
2
4. Fuel Tank
3
5
5. Oil Filters
6 Sir Aljeen
8 6. Control Panel
4 7. Air Filters
8. Batteries

Strictly
Engineering andPrivate and Confidential
Maintenance Department
DURING POWER OUTAGE

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• Coordinate to the area owner that there is a power interruption

• Advise them to turn OFF all the machine and equipment inside
the Plant

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Open the Main Supply
(Meralco) Panel

Turn OFF the Main

Circuit Breaker

Make sure that it is safely in the

“OFF” position before starting the
generator.

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn OFF the MDP 460
Main Circuit Breaker

Make sure that it is safely in the

“OFF” position before starting the
generator.

Make sure also that the

Genset Breaker is OFF

Make sure that it is safely in the

“OFF” position before starting the
generator.

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn OFF the circuit
breaker of PBB MDP
230 Panel and MDP
ACCU

Make sure that it is safely in the

“OFF” position before starting the
generator.

Strictly
Engineering andPrivate and Confidential
Maintenance Department
 Open the GENSET
Control Panel

Turn ON the GENSET’s

MCB

Strictly
Engineering andPrivate and Confidential
Maintenance Department
The HMI will show’s Click the HAND
“Generator at Rest”. BUTTON (Manual)
The Genset will start
running

Strictly
Engineering andPrivate and Confidential
Maintenance Department
During GENSET’s Transient period, it will running from 0 to normal
running condition (0V to 460V, 0Hz to 60Hz)

Rotate the Genset

Lever counter clock
wise to switch the
supply from Meralco to
GENSET

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• If the GENSET’s HMI show’s that the supplied
voltage as well as the frequency are

• Line to Line: 460V

• Line to Ground: 265V
• Frequency: 60Hz

It means that the GENSET is in normal

running condition, this is the time that
you will turn ON the GENSET’s breaker

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn ON the GENSET’s
Breaker

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn ON Main Circuit
Breaker of MDP 460,
ACCU and MDP 230

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• Coordinate to the area owner that the GENSET is currently
running

• In the case of PBB, the installed GENSET can supplied all the
machine and equipment inside their plant. They can turn ON
their Equipment and Machineries

Strictly
Engineering andPrivate and Confidential
Maintenance Department
ELECTRICAL POWER
RESTORED

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• Coordinate to the area owner that the Electrical Supply from the
GRID (Meralco).

• Another power interruption will occur due to transferring of

supply (Genset to Meralco)

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn OFF the Genset
Breaker

Click the Stop Button

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn OFF the GENSET
Control Panel MCB

Rotate the GENSET

Lever-Clockwise

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn OFF the circuit breaker
of PBB MDP 460, PBB MDP
230 Panel and
MDP ACCU

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn ON the Main Circuit
Breaker (Meralco Supply)

Strictly
Engineering andPrivate and Confidential
Maintenance Department
 Turn ON the circuit
breaker of PBB MDP
460, PBB MDP 230
Panel and
MDP ACCU

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• Advise the area owner that the power supply is restored.

• They can turn ON their Equipment and Machineries

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Strictly Private and Confidential
 BEVMi GENSET SWITCHING
Rated: 75kVA, 3phase, 230V

Prepared by:

Jay-Ar Copuz Alfonsojeen Javier

Maintenance Team Leader Maintenance Engineer

Jeovanie Dioses
Maintenance Engineer

Approved by:

Romel Agbing
Engineering and Maintenance Head

Strictly
Engineering andPrivate and Confidential
Maintenance Department
DURING POWER OUTAGE

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• Coordinate to the area owner that there is a power interruption

• Advise them to turn OFF all the machine and equipment inside
the Plant

Strictly
Engineering andPrivate and Confidential
Maintenance Department
 Strictly
Engineering andPrivate and Confidential
Maintenance Department
Go to the MAIN
CIRCUIT BREAKER
PANEL BOARD
(2500 Amp)

Strictly
Engineering andPrivate and Confidential
Maintenance Department
 Air Circuit Breaker

Push the “PUSH OFF”

Button
It will isolate the Supply Side and
Load Side

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Go to the GENSET

Locate the GENSET’s

Control Panel

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Closed/ connect the
Genset’s Knife Switch

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Engineering andPrivate and Confidential
Maintenance Department
Start the Genset

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Rotate the Speed Controller to the
right, do this gradually until the
frequency reach 60Hz
Note: Voltage is directly proportional to Speed

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Ensures that the there is water
flowing in the Genset’s Radiator
(it’s serve as a cooling mechanism)

Strictly
Engineering andPrivate and Confidential
Maintenance Department
 COSMETICS ELECTRICAL
PANEL BOARDS

Turn OFF both Circuit Breakers

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn OFF all the Circuit
breakers

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Meralco Genset Meralco Genset
Turn OFF the Meralco C.B.
and Turn ON the Genset
C.B.

Meralco Genset

Meralco Genset

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Check the Voltage per phase of
the Genset, if it is 220V-230V, it
is ready to use

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Once checking and validate that the
Voltage and Frequency is around 220-
230V, 60Hz,respectively

Turn ON the Genset’s Breaker

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn ON all the Circuit
breakers

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• Currently, our existing Genset can supplied only the COLD
PROCESS DEPARTMENT and ADMIN.

• Advise the area owner that our Genset is currently running. They
can turn on their lightings and some machine (Mixer/ Flow Wrap
or Inkjet).

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• During operation, check the Ampere per Line of the genset to
secure that only 80% or lower of total genset capacity is being
used, 150 Ampere below

Strictly
Engineering andPrivate and Confidential
Maintenance Department
ELECTRICAL POWER
RESTORED

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• Coordinate to the area owner that the Electrical Supply from the
GRID (Meralco) is restored.

• Advice them that another power interruption will occur due to

transferring of supply (Genset to Meralco)

• Turn OFF all Equipment, machines and lightings

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn OFF all the Circuit
breakers

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn OFF the GENSET’s BREAKER

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Reduce the speed gradually.

Note: Voltage is directly proportional to Speed

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Switch OFF the GENSET

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Disconnect the GENSET’s Knife
Switch

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Meralco Genset Meralco Genset
Switch the breaker from
GENSET to MERALCO

Meralco Genset

Meralco Genset

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Go to the MAIN
CIRCUIT BREAKER
PANEL BOARD
(2500 Amp)

Strictly
Engineering andPrivate and Confidential
Maintenance Department
 Air Circuit Breaker

Pull downward the Hand

Crank/ Handle. Do this until it
latch.
Strictly
Engineering andPrivate and Confidential
Maintenance Department
Push the PUSH ON Button

Strictly
Engineering andPrivate and Confidential
Maintenance Department
 COSMETICS ELECTRICAL
PANEL BOARDS

Turn ON both Circuit Breakers

Strictly
Engineering andPrivate and Confidential
Maintenance Department
Turn ON all the Circuit
breakers

Strictly
Engineering andPrivate and Confidential
Maintenance Department
• Advise the area owner that the power supply is restored (all
departments)

• They can turn ON all their Equipment and Machineries

Strictly
Engineering andPrivate and Confidential
Maintenance Department