OVERVIEW OF PP - QM MODULE

PRESENTED BY
MODULE MEMBERS (PPQM)
6 T H J A N U A RY 2 0 1 6
 ERP & PP Module
Enterprise Resource Planning (ERP) is business
process management software that allows an
organization to use a system of integrated
applications to manage the business and
automate many back office functions related to
technology, services and human resources.

PP is a module of SAP & full meaning is

Production Planning
 Shop Floor Control
There are three types of production process

Production Types

Discrete Repetitive Production – Process

Manufacturing Manufacturing Industries
 2nd Phase
1st Phase REM
REM +
DISCRETE
 Discrete Manufacturing
Purpose
• Production by lot size
• Make to order production
• Assembly processing
• Suitable for handling co-products
 REM
Purpose
• High product stability
• High repetition rate
• Low complexity
Difference Between REM & Discrete
Steps Involve in Production Process
• Creating a production order
• Material availability check
• Capacity check
• Release the order
• Operational confirmation
• Teco ( technically completed)
 Backflushing

Backflushing is an integral part of repetitive manufacturing .

Backflushing is directly linked to Periodical Product Cost
Controlling via the Product Cost Collector.
[movement type 261]
Purpose
In the final backflush, you can link the following processes:
• Posting goods receipts for finished products
• Posting goods issues for the components
• Reducing planned orders or run schedule quantities
• Posting production costs to product cost collector
 By-product & Co-product
Finished Goods
[Target Product]

Co-product
By-product
[where cost is considered
[where cost is not
proportionately with
considered]
main product ]
 Master Data
• Material Master
viz> RM, SRM, SFG, FG, BYP
• Bill of Material
• Work Center
• Routing
• Production Version
• Cost Collector
Bill of Material
Work Center
Work Center Contd…
Routing
 Production Version
• BOM + Routing = PV
• A production version determines which
alternative BOM is used together with which
task list / master recipe to produce a material
or create a master production schedule
 Cost Collector
• In order-related production (that is, when you are
using production orders) when you want to
analyze the costs by period rather than by lot
• In process manufacturing (that is, when you are
using process orders) when you want to analyze the
costs by period rather than by lot
• In repetitive manufacturing you always use
product cost collectors as cost objects.
 Batch Management
Features
• Batch Number Assignment
• Batch Specification
• Batch Status Management
• Batch Determination
Job, Batch & Flow Production
 Reports
• Daily Production Report [ single material]
• Cumulative Production Report
• Batch Report
• Consumption Report [Production Related
Materials]
• BOM Display Report
 Production planning
• Sales & operation planning (SOP)
• Demand management
• Master Production Schedule
• Material requirement planning
• Long term planning
• Capacity planning
Objective of MRP
Key MRP Terms
MRP Procedure
Planning Run Type
MRP Lot Sizing
MRP Evaluation
?
 Quality Management
• QA : Quality Assurance
• QC : Quality Control
 Inspection Type
• Incoming Inspection
• Finish Goods Inspection
• In process Inspection
• Stock Transfer Inspection
• Customer Return Inspection
• Miscellaneous Inspection
 Master data regarding QM
• MIC (Master Inspection Characteristic)
• INSPECTION PLAN
MIC (Master Inspection Characteristic)

MIC

Qualitative Quantitative
 Qualitative MIC
• Appearance
• Color
• Smell
Qualitative MIC
 Quantitative
• Protein (Lower 60, Upper 80 & Target 75)
• Gluten Index (Lower 9 ,Upper 13 & Target 11)
Inspection Plan
Process Flow Diagram
 Report
• Inspection Report
• Deviation Report
• In process Inspection Report
?