Development of A Near-Infrared Spectroscopic Method For The Determination of Water in Prozac®

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Development of a Near-Infrared Spectroscopic Method for the Determination of Water in Prozac ®

Neil Blakiston, (a) Dr. R. J. Singer, (b)

(a)
Quality Control Laboratory, Eli Lilly and Co. Ltd., Basingstoke (b)
Kingston University - London

Abstract: Comparison of Equipment: Results/Conclusions:


Objective: To conduct a feasibility study; investigating the use of Near-Infrared (NIR) The Orion Turbo2 TM Karl Fischer and BrukerTM MPA FT-NIR are depicted below; Forty one results, taken as the average of the Karl Fischer replicate analysis, were entered for the
Spectroscopy as a replacement analytical technique for Karl Fischer (KF) volumetric analysis, for respective NIR spectra.
the determination of water in pharmaceutical product. Multivariate analysis and chemometric
tools will be used to produce a NIR calibration model using the KF data as the reference method. R1 – Linear Calibration
A simple plot of predicted value versus true for the
Method: Portions of Prozac® powder blend were dried at 105۫˚C for set periods before being determined peak areas (R 2 = 94.87) gave a good
sealed in NIR tubes and analysed on a BrukerTM MPA FT-NIR, using Opus Quant software. The visual correlation.
samples were then titrated in replicate by the KF reference method using an Orion Turbo2TM
Titrator. The average values obtained for the 41 samples were assigned respectively to the NIR An absolute difference of 0.08% H 2O was determined
sample spectra to produce a calibration model. Three calibration models were compared; Linear between five replicates by KF and five readings by
Regression (R1), Vector Normalized + Principle Component Analysis (R2) and a Quant Disadvantages of KF Analysis: The following list highlights some of the NIR, with the latter having the smaller standard
optimised solution (R3). disadvantages of the method and examples of recent test failures that have led to deviation.
lengthy investigation.
Results: The results were determined using each data point to cross validate the model to
• Can not be automated. • Involves toxic reagents.
produce predicted values. The NIR prediction was statistically compared to the ‘True’ reference
R2 – Vector Normalization +
value.
• Requires ventilated area. • Sample exposed during transfer. Principle Component Analysis
A good visual correlation with
• Calibration models had R 2 values of 94.79, 96.31 and 99.82 respectively.
linear performance >R1
• Predicted values had average residuals of 0.000, -0.022 and 0.018 %H 2O respectively. • Weekly maintenance is required. • Destructive test.
• Predicted values had a maximum variance of 0.933, 1.237 and 0.909 %H 2O respectively. R2 = 96.31 Calibration
• Maximum variance on KF replicates was 0.884 %H 2O. • Lengthy daily calibration required. • In-process control samples required. R2 = 94.42 Cross Validation

Conclusions: The NIR method gave predicted values comparable to the reference method with • Replicate readings required. • Solvents can expire or run out.
regards to precision and accuracy based on the 41 data points. This would improve with
additional calibration samples. Using statistical analysis model R1 proved to be slightly more R3 – Fully Optimised
• Sample may not disintegrate. • Control/Acceptance checks may fail. A good visual correlation with
reliable.
Introduction/Background: • Balance may give false reading. • Balance weight transfer fails.
linear performance >R2
Water can have an adverse effect on the performance of a pharmaceutical product. This
R2 = 99.82 Calibration
includes physical changes; tablet friability, capsule integrity and dissolution profile, or
• Solvents need to be in stock. • Not versatile. R2 = 95.74 Cross Validation
chemical changes such as catalysis of degradation products. Stringent regulatory limits are
applied to many drug products to ensure the Quality, Safety, Integrity, Strength and
Performance of the product during shelf life. • Wrong reagents can be used. • End-point incorrectly determined.
Statistical Analysis: The F-test compared each model to the reference method; R1and R2
To comply with product registration, both in-process and final product monitoring is required. • Control samples not conducted. • Air can enter the system. demonstrated no significant difference from the KF method. The t-test proved that the mean from
A common method for the determination of water content is the Karl Fischer titration method. the reference method and model R1 were from the same population. ANOVA for all four data sets
Developed in 1935 from earlier work by R. W. Bunsen 1, Karl Fischer established a direct demonstrates that they are all from the same population. Model R1 demonstrated a residual
relationship between water content and the consumption of iodine (2:1) in the presence of frequency population nearest to the true value for 16 replicates.
sulphur dioxide and a base. Further development by Smith et. al 2 and Scholz 3 refined the
Advantages of NIR Analysis: This technique has several advantages over the KF
reaction parameters and agreed a 1:1 consumption ratio; Conclusion: Three models demonstrated that the water content of Prozac ® powder blend could be
method.
determined by Near-Infrared Reflectance Spectroscopy. Model R1 (Linear Regression) performed
• Fully automated and rapid testing. • Uses sealed samples.
CH3OH + SO2 + RN → [RNH]SO3CH3 : H2O + I2 + [RNH]SO3CH3 + 2RN → [RNH]SO4CH3 + better statistically to the reference method than models using a multivariate approach, even though
2[RNH]I models R2 and R3 demonstrated a better linear calibration.
• No reagents, therefore no waste. • No sample preparation.
The end-point is determined when the first stable appearance of free iodine is detected across Summary: The adoption of NIR spectroscopy by the pharmaceutical industry for routine analytical
two platinum electrodes (biamperometric). • Can analyse through packaging. • Non-destructive test. testing can deliver great benefits; It is a rapid, versatile, non destructive technique, requiring minimal
training and offers an extremely low risk safety profile. Karl Fischer analysis involves a number of
NIR spectroscopy offers a proven alternative for the determination of water and has been used complicated transfer steps and other routines, which are highly prone to human error.
• Automated calibration. • Fully Versatile.
successfully in cereals and forage samples 4. NIR analysis has only recently been accepted in the
more regulated pharmaceutical industry and guidance on the validation requirements are still
vague.

The method relies on spectral differences between samples due to the concentration of
Analysis time can be reduced significantly using NIR spectroscopy. During this References:
project 12 hours of KF analysis were reduced to 20 minutes by NIR. (1) Bunsen, R., Annalen, 1835, 86, 265.
components or their physical properties. The anharmonic oscillator model predicts departures
(2) Smith , D. M, Bryant, W. M. D., J. Amer. Chem. Soc., (1935), 57, 841.
from Hooke’s Law as the fundamental frequencies, which typically occur in the Mid-Infrared
(3) Scholz, E., “KF Reagents with Pyridine”, Fresenius Z., Anal. Chem., (1980), 303, 203-207.
0.65

region. These small variations give rise to combination NIR Spectra: The two spectra show the full
0.60

(4) Windham, W. R., Barton, F. E., “Moisture in Forage NIR-Reflectance Spectroscopy”, J. Assoc.
and overtone bands which appear at imprecise multiples of the
0.55

window of analysis and an expanded view of the primary Off. Anal. Chem., 74(2), 1991, 325-331.
Absorbance Units
0.50

fundamentals. These are 10 – 100 times weaker than the water band (5450 – 4900 cm -1)
0.45

(5) Burns, D. A., Cuirczak, E. W., “Handbook of NIR Analysis”, Marcel Dekker, New York, 2001.
fundamental transitions and appear as weak broad bands in
0.40
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the NIR region. Due to the nature of these bands they can be
0.30

difficult to interpret, therefore multivariate manipulation 5600 5500 5400 5300 5200 5100 5000 4900

techniques are employed. Modern NIR equipment can


W avenumber cm-1

Models R1/R2 analysed the primary water band using a


Acknowledgements: The members of Eli Lilly Quality Control Laboratory whose
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spectra and extract the required chemical information. respectively . Model R3 examined the entire spectra technical input and support made this study possible. Dr R. J. Singer and Dr S. Barton of Kingston
from 7500 to 5400cm -1. University for their academic support. My partner Jane, and my children Hermione and Hannah for
Vibrational energy levels for a diatomic their patience during all of my studies.
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