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MSA Gage Repeatability and Reproducability: Define
MSA Gage Repeatability and Reproducability: Define
MSA Gage Repeatability and Reproducability: Define
Control Measure
6
Improve Analyze
MSA
Gage Repeatability and
Reproducability
PROPRIETARY
Gage R&R Objectives
• Used on measurement
systems with variable
data
• Meters, scales, calipers,
rulers, manager’s ratings,
etc.
• Can the measurement
system can see changes
The
Theinstructor
instructorwill
willfire
fireone
oneshot
shotfrom
fromthe
the
catapult.
catapult. Write
Write down
downhowhowmany
many inches
inchesyou
you saw
saw
the
theball
ball go.
go. Try
Tryto
tobe
beaccurate
accurateto
towithin
within¼”.
¼”.
Observed Distance
Mean
StDev
StDev
101.062 4.602
4.605
Variance 21.2097
Skewness -3.3E-01
Kurtosis -1.08856
N 15
94 98 102 106
Minimum 93.264
1st Quartile 97.942
Median 100.611
3rd Quartile 104.339
95% Conf idence Interv al f or Mu Maximum 107.569
95% Conf idence Interv al f or Mu
98.512 103.612
98 100 102 104 95% Conf idence Interv al f or Sigma
3.372 7.263
95% Conf idence Interv al f or Median
95% Conf idence Interv al f or Median
98.178 104.317
All
Allobservers
observerssaw
sawthe
thesame
sameevent.
event. Yet
Yetthere
thereisisvariation
variationinin
what
whatthey
theysaw.
saw. What
Whatisisthe
thesmallest
smallestchange
changeininthe
theprocess
process
you
youthink
thinkwewecan
candetect?
detect?
AUTOLIV-AOA/FW-TR/6-27-03/What is 6 Sigma - 4 PROPRIETARY
Gage Repeatability and
Reproducibility
Repeatability
• How well one person, can repeat the same
measurement
• Sometimes called “test-retest error”
• If repeatability is poor, look at the measurement tool
itself
Reproducibility
• How well multiple persons can get the same answer
as each other
• If reproducibility is poor, look at training, standards,
and definitions
105
X=100.9
95
-3.0SL=88.20
85
0 10 20 30
Observation Number
There
Therereally
reallyisisaashift
shiftin
inthe
thedata!
data!
Where
Whereisisit?it?
AUTOLIV-AOA/FW-TR/6-27-03/What is 6 Sigma - 6 PROPRIETARY
Seeing Changes
4.23
• The Measurement
Individual Value
105
X=100.9
re
0 10 20 30
he
Observation Number
d
ne
very difficult to extract
pe
ap
h
ift
Sh
Over .30,
Danger
.10 to .30,
Caution
Below .10,
OK
By Two or
Three
‘Inspectors’
Each ‘Inspector’
Sees the Samples
Two or Three
Times.
Do the ratings
seem to be
consistent
between the first
and second ‘trial’?
Do the ratings
seem to be
consistent from
supervisor to
supervisor?
8 8 2
Average
7 3.0SL=7.100 7
X=6.442 3
6 -3.0SL=5.783 6
5 5
4
3
4
3
Graph is variation of parts.
2 2
0 sample 1 2 3 4 5 6 7 8 9 10
1.5
R Chart by superv isor
1 2 3
We want the upper andisorlower
By superv
10
3.0SL=1.144 8
1.0 7
0.5
actual data to vary far beyond the
6
5
R=0.3500 4
8 8
2
Average
7 3.0SL=7.100 7
X=6.442 3
6 -3.0SL=5.783 6
5 5
4 4
3 3
2 2
0 sample 1 2 3 4 5 6 7 8 9 10
3.0SL=1.144 8
1.0 7
6
0.5 5
R=0.3500 4
3
0.0 -3.0SL=0.00E+00 2
0 supervisor 1 2 3
6
50
5
4
3
0 2
Gage R&R Repeat Reprod Part-to-Part sample 1 2 3 4 5 6 7 8 9 10
P/T Ratio
=
5.15*msys
Tolerance
Over .30,
Danger
.10 to .30,
Caution
Below .10,
OK
AUTOLIV-AOA/FW-TR/6-27-03/What is 6 Sigma - 19 PROPRIETARY
Precision to Tolerance
Go to CALLGRR.MTW, click
OPTIONS, and enter 6 in We get a new column, our
TOLERANCE. Call center P/T ratio.
operators cannot be better than
10, and those below 4 are
retrained or replaced, so 6 is our
process tolerance.
Can we
reliably tell
good
operators
from bad?
Gage R&R
StdDev Study Var %Study Var %Tolerance
Source (SD) (5.15*SD) (%SV) (SV/Toler)
Gage R&R
StdDev Study Var %Study Var %Tolerance
Source (SD) (5.15*SD) (%SV) (SV/Toler)
Gage R&R
StdDev Study Var %Study Var %Tolerance
Source (SD) (5.15*SD) (%SV) (SV/Toler)
DVT
Depth Gage
Snap Gage
Procedure:
1. Cut licorice rope into (30) approximately 2” sections (3 operators/ 10 pieces each) without using any
measurement method. Select 10 pieces and number them 1-10.
2. Cut straws into (30) 2.5CM sections (3 operators/ 10 pieces each) use the ruler to mark straws for cutting.
Select 10 pieces and number them 1-10 (Use masking tape to secure number).
3. Perform a Gage R&R Study on the cut length (10 pieces, 3 operators & 3 repetitions) for each of the
following parts (Record values in mm):
Licorice Rope Parts measured with 0.1CM Graduated Ruler
Straw Parts measured with Calipers
4. Data Entry for Licorice Rope
Enter the data into MINITAB (Parts/ Operators/ Rope Measurements) Enter the number of the part in
C1. Enter the inspector’s name in C2. Enter the rope measurements in C3.
5. Data Entry for Straw
Enter the number of the part in C4. Enter the inspector’s name in C5. Enter the straw measurements
in C6.
6. Analyze Results and prepare to discuss.
Note: Parts should be measured in random order and the operator measuring the part should not record the
measurement or know the part number.
Exercise: If your Gage R&R levels are not all satisfactory, develop a list of
suggestions to improve them.
AUTOLIV-AOA/FW-TR/6-27-03/What is 6 Sigma - 29 PROPRIETARY
Summary
IoKappa tests the agreement of judges in assigning
things to categories.
Gage Repeatability and Reproducibility Studies
apply to things that are measured.
Gage R&R tells whether we can detect changes in
the process. Less than 10% is good, 10-30% is
marginal. Does not test calibration.
P/T ratio tells whether we can tell good items from
bad. Less than 10% is good, 10-30% is marginal.
No measurements have meaning apart from their
measurement systems.