AIP ABILITIES INDIA PISTON

& RINGS LTD.

Presented By:
Sushant Sagar
PGDM (MKT)
2K91/M/56
 • INTRODUCTION

•Established IN YEAR 1966 by Mr. R.S.Arora .

•1982- Started OEM supplies to Enfield (Now Greaves )
•1982- Started OEM supplies (TVS Motor Company)
•1995- Converted into Limited Company
•1996- Started production of Piston Rings
•1998- Acquired ISO 9002 Certification
•2000- 1st Export to OEM Supplies
• 2004- Acquired ISO/TS 16949 certification
•2007- Business model changed to OEM supplier from predominantly an after
market company
 GLOBAL PRESENCE

AIP is the largest manufacturer in India of two stroke piston kit supplying as OEM
to USA, Europe and more than 35 countries all over the world
 QUALITY ACCREDIATION

The Abilities India Piston & Rings Ltd. are accredited with relevant
accreditations such as ISO 9001, ISO 9002, ISO/TS 16949
 Production Set Up

Machine Shop Line Machinning Ring Machine Shop

Vertical M/C Centre – Ultra Sonic Cleaning Machine Pressure Die Casting
5
MAZAK
 Production Set Up

CNC Piston Machining CNC Barrel Turning Piston Ring

Honing Machine Piston Ring DD Grinding Machine Piston Ring

6
Current Testing Facilities

Image Analyzer Spectrometer

Surface Roughness Tester Roundness Tester

7
 Current Testing Facilities

CMM

Vision Inspection Systems

8
 PRODUCT RANGE

The company produces piston

and piston rings for:

•Mopeds
•Scooters
•Motorcycles
•Chain saw
•Diesel engines and compressors

Pistons & Piston rings

 Manufacturing Facilities
•The manufacturing facility is located in Gaziabad,UP.
•Units and assembly lines designed as per specific customer
requirements
•Highly skilled manpower
•Most of the machines fro specialized processes are imported from
Japan like CNC machine, SPM machine, VMC machine, ultrasonic
cleaning machine, etc.
Logistics Support
• Strategically located manufacturing facility of AIP provide an
effective logistics network.
• The company has units located near major customer locations, and
well connected to its customers by road.
• Only 3 km from dry port.
• For Overseas supplies, AIP has locations near major ports in India
supported by a network of overseas logistics centers and
representative offices.
• AIP is supplying to locations in Asia, Middle east, Europe and USA.
China being the major market.
 LOCATION DECISIONS
•The point that have helped them in gaining good business is their proximity to
the client’s location.
•The company is well connected to the manufacturing facilities of its customers
which includes, Hero Honda, Yahama, Bajaj, TVS and other two-wheeler
companies.
•All location decisions are in compliance with all applicable environmental laws
and regulations in a manner that has the highest regard for the environment and
the safety and well being of employees and the general public.
 Layout Decisions

•The layout is designed in such a manner which reduces the ever increasing
production costs.
•Machines are placed in a sequential manner.
•The pressure die casting machine is provided separate space because of its huge
size and easy storage of finished cast to be used for further processing.
•Line process is used for facilitating swift and uninterrupted production.
•The warehouse is situated just next to the the production lines, allowing the easy
flow of material from machine to the store room and vice versa.
• the facility is well ventilated and proper care has been takes to optimally utilize the
available space.
 PURCHASE DECISIONS

•The raw material are procured from reputed Indian suppliers like Tata
steel, JSW, etc
•The raw material need to be of high quality because even a small flaw in
the raw material can hamper the production rate and can even damage the
machine.
•In case of any complaints, the company posses a well defined system
which enables it to trace back the pistons to the raw materials stage and
supplier of raw material as well.
 WASTE MANAGEMENT

•The company tries to identify and reduce the waste by using

• Process Mapping
• Low Cost Automation
• Operating Ratio.
• Cycle Time Study By Videography
• Standard Work Combination
• Standard Operating Procedures

•All the waste metal are further melted and used for production of die casts.
•No harmful chemical is used in the entire process of production thus making
waste management easy.
 SAFETY DECISIONS

Fire alarms, fire extinguishers

Emergency exits
First aid box in each department
24hrs ambulance cab
Safety guidelines
Safety Precautions training is mandatory for operators in production,
Smoking and drinking is prohibited inside the plant.
A medical certificate is must to submit before joining the industry.
 MAINTENACE
PRIMARY FUNCTION
• Maintenance of existing plant equipment
• Maintenance of existing plant building and groups
• Equipment inspection and lubrication
• Alternation to existing equipment and building
• New installation of equipment and the building
SECONDARY FUNCTION
• Store keeping
• Plant protection
• Waste disposal
• Other services just like property accounting pollution and notice control
 MANPOWER DECISIONS

The company’s present workforce consist of 160 qualified professionals.

RECRUITMENT
• It is based upon the workload for a predetermined target in consent of the
managing director.
•The qualification standard for each post is laid down as approved by the
BOARD.
•According to the company all the promotions vacancies are fulfilled, through
internal recruitment.
•Recruitment from outside is for the workmen grade category, administation
department and trainees in the technical department.
 MISSION

World class
quality

Best
productivity

Zero breakdown

Zero defect

Zero delivery
failure

Zero Customer
Complaint
 REWARDS AND RECOGNITIONS
• 2008- Received Export Excellence silver
trophy from EEPC of India
•2008- Won ACMA Productivity & Quality
award Bronze trophy
• 2008- Received Export Excellence Silver ACMA Awards
trophy from ACMA
• 2009- Achieved Export House certification
from Govt. of India
• 2009- Received Export Excellence silver
trophy from EEPC of India
• 2009- Achieved Gold trophy from ACMA for EEPC Awards
Excellence in Quality & Productivity
• 2009- Achieved Gold trophy from ACMA for
Excellence in Export

QCC & TS16949

Export House Certificate
THANK YOU