DDI DECANTERS and IBA SEPARATORS for Rendering

(or) for Processing of Slaughter by-products

(or) for Poultry and Meat Industries, (or) for Rendering Industry
Rendering is a process made by the many methods of treatment of animal byproducts.
Rendering refers normally to the treatment of terrestrial animal leftovers - to differentiate
from fish byproduct treatment – to generate fat and protein reach meal useful for many food a

HAUS for Rendering non-food uses.

re Rendering methods developed since ancient times in the villages and home kitchens to
produce food dishes and useful products and tools from the remaining of local farms. They

u
further developed as industrial processes supporting the meat industry, to produce traditional
Decanter & Separator Centrifuges for Rendering products in industrial way, and to generate a revenue from waste.

ch Processors grown up such that Rendering can be considered today an industry itself, whose

ro importance is increasing in the logic of the green economy.

If from one side the request for meat and protein source is increasing in all the world, the

r B meat industry and meat consumption is producing a large quantity of leftovers, whose
disposal can be a thread for the environment.
Rendering industry has the purpose to convert the leftovers into valuable types of fats and

fo
proteins and furthermore supply the demand of ingredients for animal food, cosmetics,
fertilizer, lubricants and bio-fuel.
Adopting low impact process, the Rendering industry reduce the environment threads and

aft increase the level of (re-?)utilization of precious resources.

Dr HAUS is serving the Rendering industry with decanters and separators centrifuges, which
play an important role in the different rendering methods.
Moreover, HAUS offers solution for manure and waste water treatment, to reduce the cost
and environmental impact of poultry and meat industry.

March 2019
Paolo Castelli paolo.castelli@haus.com.tr
 RENDERING
RENDERING Processes
PROCESS
Poultry Rendering
The Rendering process developed into many methods according
Red Meat Rendering

the source industry: poultry industry (2 legs animals, like chicken) or red meat (4 leg Blood Processing, Blood meal
animals)
Meat and Bone Meal (MBM)
the type of leftovers: meat, bone, blood, offal, but also feathers, skin, hairs
the leftover source: slaughterhouses, farms, restaurants, butchers and groceries Tallow Oil, Lard, Poultry Oil
the end products: fat, oil, lard, tallow, protein, meat and bone meal
Offal processing
the quality level or grade: edible or not edible
the processing scale: continuous, batch, industrial, home Skin treatment
the final utilization: food ingredient, nutrition complement, animal feed, fertilizer,
cosmetic, lubricant, fuel Feather Treatment

The Rendering methods are executed with two main techniques, according the
End Products - Utilizations
extraction system of fat from cells and tissues:
- Wet Rendering: hot water is added to the prepared meal to work as a conveying Edible Fats
media of fat. The mixture is first separated from solid, and later fat is separated from Not Edible Fats Lubricants
water
- Dry rendering: the prepared meal is processed and dried and the fat directly Protein Reach Meals
separated from solid part.
Ingredients for Cosmetics
Both the tecniques can be execute at Low (below boiling point) or Hot temperature.
Ingredients for Animal Feed
A process apart is the Bloodprocessing, to obtain Blood meals. In this case the Additive for Fertilizer
starting point is the liquid blood collected in the slaughterhouses: first it needs to be
Bio Fuels
coagulated, then separated into liquid and solid phases, and the solid further dried, to
finally obtain a protein reach meal. Grease, Lubricants
 HAUS for
RENDERING HAUS DDI Decanter work on HAUS DDI Decanters and HAUS IBA
HAUS has designed for the Rendering Industry the DDI Decanter Centrifuges and the Dry rendering, fat separation Separators series offer an answer to the
IBA Separator Centrifuges. after press Rendering Industry requirements
Dry rendering, fat separation HAUS DDI Decanter work on
Decanter Centrifuges are extensively used in the Rendering process to separate fat or after drier Minimum losses = High Yield
oil/water mixture from solid. Decanters have the capacity to process continuously and fast Wet rendering, press water, solid Short processing time = High Capacity
a large amount of product, even in difficult environment, at high or low temperature, separation Clean product = High efficiency
treating erosive and corrosive solids.
Wet rendering, press water, fat Total reliability during the production time
and solid separation Challenging environment, even on hot
Separator Centrifuges are also commonly used in Rendering, typically after Decanters, for temperature
their higher separation efficiency. Separators are used to further clarify the fat/oil from Blood meal separation (blood
solid and water, producing a higher quality product. dewatering) Variety of product and local processing methods
Re-processing of process water Easy to run,
HAUS Decanter are implemented in both configuration 2-phases and 3-phases to make on skin treatment Higher level of automation and control to reduce
the first liquid-solid separation, whether the liquid is a water/oil mixture (wet rendering) human intervention
Waste water treatment
or directly the fat (dry rendering). Viscous Oil/Fat and Abrasive Solid
HAUS Decanters works after the presses or directly after the meal preparation.
Competitive Operational Cost
HAUS Separator are implemented where necessary and useful a further clarification or
purification of fats coming from the decanter. HAUS IBA Separators work on Environmental Consciousness
HAUS decanters are used after the coagulator to separate blood meal from blood liquid Dry rendering, Absolute Safety for the operations and the
clarification of fat after decanter operators
Aware of complexity and challenge of the Rendering application, HAUS engineers have Dry rendering,
equipped the DDI Decanters and IBA Separators with special features and many clarification of fat after press
Alarm, Monitoring, Preditctive Maintenance (?)
optionals, to optimise each working condition. Wet Rendering,
concentration of fat after decanter
HAUS portfolio is comprehensive of additional products: Decanter, Separators, Wet Rendering,
ScrewPresses, BioDigestor, Air Blower for the treatment of manure, waste water and purification of fat after separator
sludge.. or decanter
 FLOW
Dry Rendering Wet Rendering
is the more common method, can be run at Low or High Blood processing
Water is used as media to convey out fat from tissues. It can be After the bood is coagulated, a 2 phase decantr
Temperature, to obtain different grade of fat, for edible or not run at Low or High Temperature, and the fat recovery can be done
edible use. Fat is recovered by 2 phase separation separate the liquid from protein reach solid,
with both 3 and 2 phases configuration which after drying gives Blood Meal
Poultry – Red Meat
Poultry – Red Meat
Leftovers
Leftovers

GRINDING HEATING
preparation GRINDING
CHOPPING preparation CHOPPING

COAGULATIO To evap
DRYING N
dewatering STERILIZATIO Low COOKING STEAM High T°
N T° MELTING HEATING
fat/solid separation Protein recovery fat/solid separation Protein recovery DDI
DDI Ddecanter
Ddecanter Blood Water
by perculation PRESS by perculation PRESS
or pressing MILLING or pressing MILLING
CRAKING
CRAKING
GROUTING Wet Blood Meal
HEATING GROUTING

DDI
DDI Decanter
Decanter
Fat Extraction DDI Decanter Bone Meal DRYER
Fat Extraction Bone Meal
Meat Meal
Meat Meal

Fat/Oil
Fat/Oil
Blood Meal
Fat
IBA Separators Fat Purifier IBA Separators Fat Concentrator
Clarification
(from 3phase (from 2phase
decanter) decanter)
Fat/Oil Fat/Oil
DDI Decanter Centrifuge for Rendering Industry Compact Design
Latest technology and innovative features are today available as Heavy basement on rubber dampers,
standard in the HAUS decanters. The DDI series is designed stable and vibration free
specifically for animal Fat extraction, from Press Water or
directly from dried or cooked meals. The extraction yield is Cover with additional washing nozzles
matched with solid handling capacity, high temperature, wear optionally available where necessary to clean the
resistance and functional control, to obtain the desired results at casing inside and the bowl exterior surface
reduced cost
The Dual Drive system is controlled by software; the
differential speed, and therefore the scrolling capacity, can be
adjusted automatically as a function of the torque, and therefore High skilled finishing Functional Covers
as a function of sludge concentration Both internal and external surface are separated covers for each service area, with
Start and stop sequence are made with VFD, without friction smoothly finished or painted for an assisted opening
clutch. higher quality delivered along the time
Less installed power, controlled toque, intelligent system.
An high efficiency and competitive solution, delivering a long
lasting value: HAUS decanter brings forward the centrifuge
standard.

Advanced technology for centrifugal separation Rotating bowl in Duplex

Bowl with grooves
Cycloidal gearbox Higher speed, stress and
Selection
Available of Material:
2phases and 3phases configurations corrosion resistance
hygienic solution, reduced solid Solid outlets
high torque delivery accumulation with replaceable bushing in hard
Duplex stainless steel (EN 1.4462), high stress
High G-Force, High capacity Bowl material
and corrosion resistant for the bowl
Backdrive Motor for VFD
AISILevel
Liquid ,,,, for
andthe conveyor
Pond Depth Regulation Feed pipe
to regulate the scrolling capacity
.....Drive, Variable Scrolling Speed Adjustable
Dual
High Efficiency class motors
Bowl in Duplex Steel, Conveyor in AISI304 or AISI316
Erosion and corrosion protection with hard material
PLC with Human-Machine Interface (HMI) Liquid outlets
with level plates, to adjust the level of Flight tips
Real time controls, increased safety clarification coated with hard material
Conveyor in stainless steel
High stability basement
According food standard, Feed zone
Low noise level corrosion resistant coated with hard material

Functional covers Main Motor, high efficiency class, for

VFD
Simplified solution for lubrication, maintenance and service power optimisation and energy saving
IBA separator centrifuges for rendering industry
The IBA series are new generation separators, rotating at higher Clarifier bowl Concentrator bowl
speed and with improved design features. They have been Purifier bowl
designed by HAUS for:
• the clarification of the oil and fat which has been separated
from the meal by a decanter.
• the recovery/concentration of the oil and fat contained in the Inlet fitting for pressure feed regulation
press water after presses and/or decanter. to submerge the feed pipe, reduce the air contact Automatic outlet pressure valve and pressure transmitter
• the purification of the oil, either recovered by the first separator and have a gentle product handling Controlled by PLC to keep the pressure at the set value
or by a decanter. delivering the requested cream concentration, constantly
To better accomplish these duties, IBA separators offer a good Double jacket cover
solid handling capacity in terms of volume and erosion water filled, for surface cooling and noise reduction
protection, together with top separation efficiency.
Product outlets centripetal pumps
The IBA design has a high level of automation, particularly
High Efficiency class motor for to keep under pressure the product
suitable for continuous processes in tough environment.
VFD
reliable and energy saving Duplex stainless steel bowl
Advanced technology for high speed separator stress resistant for higher speed, corrosion resista
Top class separation capability
High speed, larger disc area, optimised bowl shape No-clutch drive Hygienic execution
drive without clutch, less losses, less all wetted parts made in stainless steel, food grade g
Clarifier configuration for dry rendering discs, no repose area
maintenance, cost saving
Concentrator configuration for oil recovery from stick water
High Separation Disc Column
Purifier configuration for oil polishing from decanter high conicity, large diameter, close spacing, high disc qu
Fast Discharge Mechanism for reduced oil losses polished surfaces

CIP ready
Double Valves Discharge system
Material selection, for resistance, hygiene and finishing fast and reliable PLC controlled, programmable
partial and total discharge cycle. CIP ready.
Erosion protection for Bowl (?) High load feet
with rubber dumpers
Drive system for high speed, stable, reliable, energy efficient Vibration and speed sensors
safe operation and status diagnostic
Real time controls, increased safety Base frame for grounding
fully washable surfaces, roast free
Low noise level Heavy cast iron basement, with s.s. cladding
stability, low vibration, low noise, fully washable
Easy to operate, adopting intelligent interface
Belt transmission Easy Drive assembly
Simplified solution for lubrication, maintenance and service smooth, reliable, low noise at the higher speed the belt can be serviced and replaced without bowl dismounting
Lubrification with self circulation system, non need for independent pump.
IBA SEPARATOR dimension power IBA SEPARATOR dimension power
CLARIFIER mm, LxW, H kW PURIFIER/CONCENTRAT mm, LxW, H kW
OR
- 1.440x1.990, H1.850 11,0
IGA 5010 - PC40 1.440x1.990, H1.850 11,0
IGA5010 - K40 1.440x1.990, H1.850 15,0
IGA 55010-P40
IBA4021 - K40 1.440x1.990, H1.850 18,5
IBA 4022-PC40 IGA 5010 IBA 4022
IBA 5431 - K40 1.730x2.400, H2.010 30,0
IBA 4022-P40
IBA 6821 - K40 1.850x1.200, H2.260 45,0
IBA 5432-PC40 1.440x1.990, H1.850 15,0
Note: IBA 5433-P40 1.440x1.990, H1.850 18,5
IGA type are gear driven, open outlet, total discharge
IBA type are belt driven, paring disc, partial and total discharge IBA 6822-PC40 1.730x2.400, H2.010 30,0

IBA 6822-P40 1.850x1.200, H2.260 45,0

DDI DECANTER dimension power DDIIBA

DECANTER dimension power
5432-
3 - phases mm, LxW, H kW 2 -PC40
phases mm, LxW, H kW

DDI 2343 2.356 x 827, H1.029 7,5+2,2 DDF 2342 2.356 x 827, H1.029 7,5+2,2

DDI 3533 3.204 x 832, H1.087 15+4 DDF3532 3.204 x 832, H1.087 15+4

DDI 3543 3.549 x 885, H1.081 18,5+5,5 DDF3542 3.549 x 885, H1.081 18,5+5,5

DDI 4043 3.985 x 990, H1.115 30+11 DDF4042 3.985 x 990, H1.115 30+11

DDI 4743 4.679 x 1295, H1.356 37+11 DDF4742 4.679 x 1295, H1.356 37+11