PRODUCT ANALYSIS AND

DEVELOPMENT
Product: Printed crop top

Aswathy Sudhakaran
Asan Marfaq P
BFTech (2017-2021)
 STYLE DESCRIPTION

Brand: SASSAFRAS
Product name: Women’s blue & pink
floral printed crop regular top
Product type: Women’s casual top
Sizes available: XS,S,M,L,XL
Cost of product: Rs.584/-
Sample sizes: M and L
Material: 100% polyester

Purchased from: Myntra (Online

shopping site)
Seller: Truecom Retail

Neck: Round neck

Sleeve: Flared half sleeve
Length: Crop top
Closure: Button
Transparency: Opaque
FLAT SKETCH
Front

Back
 8”
5.5”

1”

17”

4”

15”

19”
 PRODUCT DETAILING

5”

Slit open in the back with button closure

1”

Elastic at top hem

 1/2”

Gathers in sleeve

5.5”

5.5”
 PRINT

Printing for 100% polyester fabric

Sublimation digital printing or transfer printing
Ink is transferred from solid to gas state with heat and
pressure. Digital inkjet printed machines (heat
sensitive inks are used.)

Floral print on vertically

striped polyester fabric.
TESTING REQUIREMENTS

1. Tensile strength test

2. Tearing strength
3. Yarn count, TPI
4. GSM
5. Weave construction
6. Fabric composition test
7. Shrinkage
8. Colour fastness test to washing.
 PATTERN BREAKDOWN

PART CUT NUMBER

Front 1

Back 1

Upper sleeve 2

Lower sleeve 2

Bound strip 1

Button loop 1
 HOW TO MEASURE

Bust Length
Take the measurement across Measure length from the top of
the chest of the garment, from the shoulder seam (at the
side seam to sides seam.  It collar) down to the bottom
goes across the garment hemline.
directly under the armpits,
where the side seam meets the Waist
sleeve. Take half of the Find the narrowest part and
measurement. give the measurement across
that spot for the waist.
Shoulders Tip: Stretch the tape measure
Measure directly across the across the general waist area
shoulders from seam to seam. and move the tape measure up
 Your measuring tape should and down until you find the
stay straight and may make a smallest measurement. Take
line slightly under the collar of half of that measurement.
the garment.

Sleeves Armhole
Measure from the top Place the measuring tape at the
shoulder seam to the bottom top of the armhole seams and
of the sleeve cuff.   follow it along its edges to the
point where the armhole meets
the sleeve seam.
 MEASUREMENT CHART
SIZE: MEDIUM
MEASUREMENT (in inches) TOLERANCE (in inches)

Across shoulder 15 2/8

Shoulder length 4 1/8

Bust 9.5 ½

Waist 8.5 ½

Armhole 9 ¼

Front length 16 1/4

Back length 17 1/4

Total sleeve length 11 ½

Top sleeve length 5½ ¼

Lower sleeve length 5½ ¼

Sleeve opening 57 ½

Back slit length 5 1/8

Side seam length 8 ¼

Front dart length 5½ -

Front dart intake 1 1/2 -

Distance between darts 8 -

Distance of dart from 4.5 1/8

side seam
Neck depth 2 1/8
 PATTERNS
Front Back

Upper & lower sleeve

OPEN PATTERNS

Front and back

Sleeve parts
 BILL OF MATERIAL SHEET

Item Type Colour Size Quantity Price (in

description rupees)

Fabric – 100% Vertical White & 0.90 mtr 100/mtr

polyester striped blue
base -panton
fabric e shade
with floral 2129C
print base
fabric

Sewing Polyester - 1 12
thread

Button Plastic Pantone 16L 1 2

shade
2129 C
Elastic - White 1 inch 14” length 8
width

Wash care Polyester Black 9*3.5cm 1 1

label letters
on white
Brand label Woven White 6*1.5cm 1 3.5
letters
on black
Polybag Re- Clear 11*14 1 2/unit
cyclable inches 20/kg (buy
back price)
STITCH AND SEAM TYPE WITH DIAGRAMS
Stitches used

Lock stitch class 301

3 thread overlock – wide 504
3 thread overlock - narrow hem 504

Seams used
1. Plain seam
2. Bound seam
3. Plain seam with together overlock
4. Bias bound facing in neckline

Machines used
5. SNLS machine
6. 3 thread overlock machine
7. Steam iron

Diagrams

Lock stitch

3T O/L narrow 3T O/L wide

 OPERATION BREAKDOWN
S NO OPERATION MACHINE STITCH TYPE SMV SPI SEAM DIAGRAM
001 SLEEVE PREPARATION 
1. Overlock the longer 3T O/L 504 0.32 17
edges of sleeve upper
part.

2. Overlock the longer 3T O/L 504 0.32 17

edges of sleeve lower
part.

3. Stitch gathers on the SNLS 301 0.22 12

upper sleeve part.

4. Stitch gathers on the SNLS 301 0.22 12

lower sleeve part.

5. Join upper and lower SNLS 301 0.18 12

part of both sleeve.

002 FRONT PART – DARTS

-
6. Measure and mark dart Operator 0.15 - -
7. Stitch darts SNLS 301 0.25 12

003 BACK PART

SNLS 301
Prepare the button 0.45 12
loop
-
8. Measure & mark the Operator 0.15 - -
back slit length and cut.
SNLS 301
9. Sew the bound tape on 0.83 12
the edges of the cut
opening.

10. Stich the lower end of SNLS 301 0.15 12

the slit opening.

004 ASSEMBLY
SNLS 301
11. Attach the shoulder of 0.27 12
front and back.
SNLS 301
12. Attach the side seam 0.43 12
 3T O/L 504
13. Overlock the shoulder 0.25 12

Steam iron -
14. Place the elastic at the 0.28 - -
edge of the back hem of
the top and fold ¼” over
the elastic and iron.
SNLS 301
15. Stitch the elastic onto 0.15 12
right side seam to keep it
in place.
SNLS 301
16. Stretch the elastic to fit 0.46 12
the whole part of the
back hemline and sew.
SNLS 301
17. Sew vertically on the left 0.15 12
side seam as well to keep
the elastic in place.
18. Overlock the side seam. 3T O/L 504 0.40 12

SNLS 301
19. Join the previously 0.54 12
prepared sleeves.

20. Overlock sleeve joining. 3T O/L 504 0.45 12

21. Place the edge of the SNLS 301 0.6 12

bias bound tape along
the edge of the neckline
and sew.
Steam iron -
22. Fold the bias tape 0.75 - -
inwards along the stitch
and iron.
SNLS 301
23. Sew along the neckline 0.6 12
till the final end of the
back slit opening.
24. Attach the button loop SNLS 301 0.2 12
at the end closing of
the neckline and finish
the neckline stitch.
005 BOTTOM HEMMING
SNLS 301
25. Fold and stitch the hem 0.4 12
of the top.

006 TRIM ATTACHMENT

26. Sew the button on the SNLS 301 0.2 12
back.
27. Attach the care label on SNLS 301 0.15 12
the right side seam.

SNLS 301
28. Attach the brand label 0.15 12
on the back.

Thread cutter -
29. Thread trimming 0.5 -
10.17
Total SAM
SPREADING AND CUTTING REQUIREMENTS

The print is directional

since the stems are
facing downwards.

Spreading mode Face one way, nap one way

Direction of nap One way

Marker width

Band knife cutting machine,

Cutting equipment
shears.
 CONSTRUCTION METHOD

Darts
2 darts in the front with 1 ½” intake and 5 ¾” long. The
distance between the darts is 8” and each darts are 4
½” from the side seams.

Sleeve Gathers
Both parts of the sleeve have gathers along the armhole
and mid sleeve.

Back Slit
A 5” slit opening with button closure.

Back Hem Elastic

An elastic of 1” width attached to the hem of the back
panel to form gathers.

Button Loop
Button loop for back closure using the same fabric as
the garment.
 MATERIAL SOURCING

S NO. MATERIAL DESCRIPTION SUPPLIER

1 Fabric 100% printed polyester Guniaa, Gollarahatti,

Bengaluru, Karanataka

2 Elastic 1 inch width Dynamic International,

Sudhama Nagar, Bangalore

3 Button Plastic, 16Ligne size Pratyush Texports, Sudhama

Nagar, Bangalore

4 Thread Polyester Deepak trading company,

Bengaluru

5 Brand/price tag Hard paper board Ekadanta printers, Bangalore

6 Care label Polyester Mansun International,

Basaveshwar Nagar, Bangalore

7 Brand label Woven white lettering on Ekadanta printers, Bangalore

black fabric

8 Polybag Recyclable plastic Cistro Inc, Bengaluru

 COSTING SHEET
PRODUCT CATEGORY: WOMEN’S TOP BRAND: SASSAFRAS
SIZE: M STYLE DESCRIPTION:CROP TOP
FABRIC: POLYESTER FABRIC CONTENT: 100% POLYESTER

S. NO. COMPONENT CONSUMPTION UNIT PRICE AMOUNT (in Rs)

(in Rs)
1 FABRIC
1.1 Polyester fabric 0.90 meter 100 100
2 TRIMS AND ACCESSORIES
2.1 White woven elastic (1”) 14” (sells min. 1mtr) 24 24
2.2 Plastic button size 16L 1 (Pack of 10) 20 20
2.3 Polyester thread 1 12 12
2.4 Care label 1 1 1
2.5 Brand label 1 3.5 3.5
TOTAL MATERIAL COST Rs.161
3 TESTS
3.1 Tensile strength test 550
3.2 Colour fastness test to washing 250
3.3 Shrinkage 800
3.4 Fabric composition test 400
3.5 Weave construction 300
3.6 Tearing strength 400
3.7 Yarn count, TPI 600
TOTAL TESTING COST Rs. 3300
4 PACKAGING MATERIALS
4.1 Brand tag 1 6 6
4.2 Polybag 1 2 2
TOTAL PACKAGING COST Rs.8
5 CMT COST
6 OVERHEAD COST (15%)
TOTAL