Lunch and Learn - Profibus

Automation and Drives
Introduction
PROFIBUS/
PROFINET
Applications PROFIBUS
Standard &
Technology
Open Solutions for the World of Automations
Application
Profiles
Integration
Technology
PROFINET Presented by
Summary
Volker Schulz
Technical Marketing Manager - PROFIBUS
1
Open Solutions with PROFIBUS A&D SGP 29.07.2004 1
Overview PROFIBUS Technology

PROFIBUS/ History, organization, market position
PROFINET With wide range of application
Production Automation
Process Automation
Drive Technology
Applications Safety Application
Standard & Standard & Technology
Transmission Technology
Technology
RS-485, RS-485-IS, MBP, MBP-IS, FOC
Application Communication Technology
Profiles DPV0, DPV1, DPV2
Application Profiles
Integration Interoperability and Interchangeability
Technology PROFIsafe
HART on PROFIBUS
PROFINET PROFIdrive
Process Application
Summary Integration Technology
GSD
EDD
FDT/ DTM
Diagnostic
PROFINET
2

Drive Technology
Safety Application
Applications
Standard & Technology
Standard & RS-485, RS-485-IS, MBP, MBP-IS, FOC
Technology Communication Technology
DPV0, DPV1, DPV2
Application Application Profiles
Profiles Interoperability and Interchangeability
PROFIsafe
Integration HART on PROFIBUS
Technology PROFIdrive
PROFINET Integration Technology
GSD
EDD
Summary FDT/ DTM
Diagnostic
PROFINET
References
3
Changes in Automation Structures

PROFIBUS/ From central automation systems
PROFINET  with a central PLC and
 sensors/actuators
Applications
 based on 4-20 mA
or 0-10 V technology
Standard &
Technology
Application
Profiles
Integration
Technology … over distributed automation systems
PROFINET  with a PLC/IPC and
 distributed peripherals
Summary
 based on
PROFIBUS
field bus technology
4
Changes in Automation Structures

PROFIBUS/ … for automation technology with
PROFINET  distributed intelligence (intelligent field devices)
 symbiotic interaction of field bus and
Applications
Ethernet communication
 consistency right through to corporate management
Standard & level and Internet
Technology
Application
Profiles
Ethernet/PROFINET
Integration
Technology
PROFINET
PROFIBUS PROFIBUS
Summary
With integrated motion, safety and applications

5
Product Spectrum
PROFIBUS/
PROFINET
Industrial PCs
…
Frequency converters
Applications Ident systems
Remote I/O Image processing
Standard &
Technology Displays Encoder
Drives Pressure sensors
Application DCS
Profiles HMI
PLC
Temperature sensors
Integration Analyzers
Technology SCADA
Light lattices
Transmitters Flow meters
PROFINET
Ranging sensors Barcode scanners
Summary
 More than 2500 products overall from

more than 250 manufacturers available
6
Key Applications
PROFIBUS/
PROFINET
Production Process Drive Safety
automation automation technology applications
 Chemical  Vehicle
Applications  Vehicle industry
 Machine tools assembly
manufacture  Packaging
 Petrochemical  Machine tool
Standard &  Bottling plants industry machines building
Technology  Warehousing  Pressing plants
 Paper and
systems textile industry  Paper production
Application  Switchgear  Foodstuffs
Profiles  Hollow glass  Power stations
production
Integration
 Sewage plants
Technology
PROFINET
Summary
1 million PROFIBUS systems implemented

7
PROFIBUS - Plant-Wide Implementation

PROFIBUS/
PROFINET
A single consistent solution for all plant sections
PROFIBUS PROFIBUS PROFIBUS

Applications
Standard &
Technology
Application
Profiles
Integration
Technology Upstream Down stream
Main
Inbound stream Outbound
PROFINET Logistics Logistics
Summary
PROFIBUS Automation Technology

8
PROFIBUS Support Asia Pacific

 24 Regional PROFIBUS Associations (RPA) worldwide
PROFIBUS/
PROFINET  30 Competence Centers (PCC) in 13 countries
 7 Test Laboratories (PTL) worldwide for certification Norway
RPA
tests Japan
Australia/ Great Britain Poland
Finland RPA
New Zealand RPA PCC
RPA PCC
Applications RPA PCC
PTL
France Ireland Russia
Austria RPA Korea
Standard & PCC 2 * PCC
RPA
RPA RPA
PCC
Technology Belgium Germany Italy Netherlands Slovakia
RPA RPA RPA RPA RPA
Application PCC 9 * PCC PCC PCC
3 * PTL PTL S.-E.-Asia
Profiles Brazil RPA
RPA PCC
Integration S. Africa
China RPA
Technology RPA PCC
PCC
Sweden
PTL
PROFINET RPA
Czech PCC
Republic Switzerland
Summary RPA RPA
4 * PCC
Denmark
RPA Thailand
RPA
PCC
USA
RPA
RPA = Regional PROFIBUS Association
PCC
PCC = PROFIBUS Competence Center PTL
PTL = PROFIBUS Test Laboratory
9
PROFIBUS for Factory Automation

PROFIBUS/
PROFINET For factory automation PROFIBUS is the
undisputed No. 1 fieldbus technology
Applications
worldwide.
Standard &
Technology
The strengths are:
Application
Profiles
the large number of existing application profiles
the leading position for safety applications
Integration
Technology proven and accepted solutions for drives and Motion
PROFINET Control applications
Summary
10
PROFIBUS for Process Automation

PROFIBUS/
PROFINET Process Automation is not a monolithic
application. It is subdivided in discrete and
Applications
continuous/batch applications:
for discrete applications, the same fieldbusses can be
Standard &
Technology used as we use for factory automation applications.
Application
Profiles
only the continuous or batch applications segment
Integration
Technology
requires a specific feature to connect process
instrumentation devices (2-wire, bus powered
PROFINET
transmission with or without intrinsic safety).
Summary
FF H1 and PROFIBUS PA both offer an identical

transmission interface for these applications, based on
IEC 61158-2.
11
PROFIBUS for Process Automation

PROFIBUS/
PROFINET PROFIBUS is in an equivalent position with
FF for process instrumentation devices
FF is the leader in North America
Applications
PROFIBUS PA is dominant in Europe
Standard &
Technology In Asia both systems have similar market shares
Application The strengths of PROFIBUS are
Profiles
the technical fit for hybrid applications (primary and
Integration
Technology secondary processes as well as upstream and
PROFINET downstream)
the high numbers of plants for low-end and mid-range
Summary
applications like Water/ Waste Water Treatment, Food &
Beverage, Chemicals, Pharmaceuticals
12
Fieldbusses in Process Applications

PROFIBUS/ upstream mainstream downstream
PROFINET (inbound) (primary/secondary processes) (outbound)
quality
assurance
(goods
quality
Applications Refinery issued)
assurance
(goods Oil & Gas
Standard & received) storage
Chemicals (rolling out)
Technology
storage Water &
Waste Recycling
(rolling in)
Application Pharmaceutical weighing,
Profiles Cosmetics dosing,
counting
Integration Inventory Food & Beverage
Technology control Energy
filling,
Mining & Metal
PROFINET packaging
Pulp & Paper
… Electronics,
Summary Wafer Fab
…
IEC 61158-2/ MBP-IS (PROFIBUS PA, FF H1)

RS 485 (PROFIBUS, DeviceNet, …) 13
Market Positioning
PROFIBUS/ PROFIBUS is the universal solution for the entire
PROFINET
spectrum of industrial automation
Production Application Process
Applications
Standard & high

Technology FF
CN IB-S
Functionality
Application
Profiles
Integration PROFIBUS
Technology
DN
PROFINET
Summary
AS-I
low
DN=DeviveNet, CN=ControlNet, FF=Foundation Fieldbus, IB-S=Interbus, AS-I=AS-Interface

14
Market potentials for Fieldbus Systems

PROFIBUS/
PROFINET
FA PA
Factory Automation Market Process Automation Market
Applications 78-80 %
Standard &
Technology
Application
Profiles
Integration
Technology
15 %
PROFINET
Summary
60 - 65 % 5–7 %
RS 485 (PROFIBUS DP, Device Net, CC-Link, …) RS 485 (PROFIBUS DP, Device Net, CC-Link, …)
e.g. hard-wired PROFIBUS PA, FF H1
HART, 4…20 mA
15
Regional Market Leader of Fieldbus Systems

PROFIBUS/
PROFINET
Applications
Standard &
Technology
Application Factory Automation Market

Profiles America Europe Asia
1
Integration
Technology 1
1
PROFINET
Summary 1 1 1
2 2 2
3 3 3
Process Automation Market

DeviceNet PROFIBUS CC-Link FF 1 RS 485 2 IEC 61158-2 3 Hart, 4…20 mA16
Installed Fieldbus nodes

PROFIBUS/
PROFINET installed
PROFIBUS, total
Fieldbus nodes
PROFIBUS PA
Fieldbus Foundation H1
Applications Interbus, total
10 Mio
CC-Link, total
Standard &
Technology DeviceNet, total
DeviceNet,
only Rockwell Automation
Application
Profiles
Integration
Technology 5 Mio
PROFINET
Summary
time
1994 1999 2002 2003 2004
1990 2000 2005
17

Drive Technology
Technology
HART on PROFIBUS
GSD
EDD
FDT/ DTM
Diagnostic
PROFINET
18
Guaranteed Investment Protection

PROFIBUS/
PROFINET PROFIBUS provides investment protection
Applications A single communications protocol

for all applications
Standard &
Technology
Standardized in IEC 61158 /IEC 61784
Application
Profiles
Innovations together with users
Integration
Technology Fully compatible with existing technology
Binding specifications
PROFINET
Summary
Tried and tested technology through 10

million devices installed worldwide
19
The PROFIBUS Modular System

PROFIBUS/
PROFINET
Specific application profiles
Applications
Standard &
Technology
technologies
General application profiles
Integration
Application
Profiles
Communication technology (protocol)
Integration
Technology
Transmission technology
PROFINET
Summary  PROFIBUS is a modular system

 The modules are arranged according to
functions
 An application is implemented using a
combination of modules 20
Transmission Technology
PROFIBUS/
PROFINET
Applications
Standard &
Technology
Application
technologies
Profiles General application profiles
Integration
Integration
Technology
PROFINET
Summary Transmission technology
21
Transmission Technology in the Production

and Process Industry
Fiber-optic cable
PROFIBUS/
PROFINET
RS 485 RS 485
Building 1 Link Link Building 2
Module Module
Applications Link
FO
Link
Module Module
Electrical isolation FO
Standard & RS 485
Technology EMC Distance
Application
Profiles
Integration Production Process

Technology
PROFINET
RS485 MBP
Summary
22
Transmission Technology RS-485/ RS-485-IS

PROFIBUS/
PROFINET RS485 / RS485-IS maximum Segment
2-wire cables for length [m]
universal application
Transmission Rate RS-485 RS-485-IS
Applications [kBits/s] [m] [m]
9.6; 19.2; 45.45; 93.75 1200 1200
Standard &
Technology 187.5 1000 1000
Application 500 400 400

Profiles
1500 200 200
Integration
Technology 3,000; 6,000; 12,000 100
PROFINET The values refer to cable type A with the following

properties:
Summary Impedance 135 to 165 Ω
Capacity ≤ 30 pF/m
Loop resistance ≤ 110 Ω/km
Wire diameter > 0.64 mm
Core cross-section > 0.34 mm²
23
Transmission Technology MBP/ MBP-IS

PROFIBUS/
PROFINET MBP MBP-IS
MBP / MBP-IS
2-wire cable with bus feeding FISCO
and explosion-proof Transmission Rate [kBits/s] 31.25 31.25
Applications
Max. distance 1900 m 1000 m
Standard & including stub lines
Technology Max. numbers of devices 32 10
Application Max spur length

Profiles 1 - 12 120 m 30 m
13 - 14 90
Integration 15 - 18 m
Technology 19 - 24 60 m
25 - 32 30 m
PROFINET 0m
The values refer to cable type A with the following
Summary properties:
Loop resistance 44 Ω/km
Core cross-section < 0.8 mm²
R’ 15 to 150 Ω/km
L’ 0.4 to 1 mH/km
C’ 80 to 200 nF/km
24
Transmission Technology FOC

PROFIBUS/
PROFINET FOC Up to 12,000 kBit/s
Fiber-optic cable
(EMC protection, long distances)
Fiber Type Core diameter Range
Applications [μm]
FO FO Multimode glass fiber 62.5/125 2-3 km

Standard & Koppler Koppler
Technology
Singlemode glass fiber 9/125 >15 km
Application
Plastic fiber 980/1000 < 80 m
Profiles
HCS® fiber 200/230 < 500 m
Integration
Technology
PROFINET
Summary
25
Communication Technology
PROFIBUS/
PROFINET
Applications PROFIBUS Specific application profiles

Standard &
Technology
Application
technologies
Integration
Integration
Technology
PROFINET
26
PROFIBUS/
PROFINET
PROFIBUS uses the master/slave procedure
Applications Active station, master device
Standard &
Technology
PLC
Application
Profiles
Integration
Technology
PROFIBUS DP protocol
PROFINET
Summary
Polling of passive stations (slave devices)
27
PROFIBUS/ PROFIBUS master/slave principle
PROFINET
Applications
Standard &
Technology
Application
Profiles
Integration
Technology
PROFINET  Each PROFIBUS system has at least one master

Summary
 A maximum of 127 devices (masters + slaves) are
permitted in a single system
 Several masters can be integrated
 Each Slave support up to 244 bytes of In/ Output and
diagnostic data
28
PROFIBUS/ Token procedure for multimaster operation
PROFINET
Applications
Standard & Active stations, master devices

Technology
Application PC
PLC DCS
Profiles
Integration
Technology PROFIBUS DP protocol
PROFINET
Summary
Polling of passive stations (slave devices)
29
Communications Technology
PROFIBUS/ The PROFIBUS DP communications protocol
PROFINET
Graded functional scope
Applications DP-V2
PROFIBUS DP
Standard &
Data Exchange Broadcast
Technology
Isochronous Mode
Application Clock Synchronization,
Profiles Time Stamps
Integration HART on DP DP-V1

Technology
Acyclic Data Exchange
PROFINET Redundancy
Engineering (EDD, FDT)
Fail-Safe Communication
Summary
Alarms DP-V0
Cyclic Data Exchange
DDBF, Configuration and
Diagnosis
30

Drive Technology
Technology
HART on PROFIBUS
GSD
EDD
FDT/ DTM
Diagnostic
PROFINET
31

PROFIBUS/
PROFINET

Standard &
Technology
Application
technologies
Profiles
Integration
Integration
Technology
PROFINET
32
What Distinguishes a Profile?

PROFIBUS/
PROFINET
100W 100W
Applications
E27 E27
Standard &
Technology
Application
Profiles
Integration
Technology
PROFINET
changeable
Summary at any time
Brand x Brand y
33
PROFIBUS Profiles
PROFIBUS/ A profile enables the application-orientated
PROFINET interaction of devices of different manufacturers
on PROFIBUS
Applications
 are vendor-independent specifications
Standard & on homogeneous device behavior
Technology PROFIBUS
Profiles  are documented in PROFIBUS guidelines
Application
 can be optionally used
Profiles
Integration  device classes, e.g. drives

Technology PROFIBUS
 operating modes, e.g. redundancy
profiles
PROFINET  application-specific requirements,
describe
Summary e.g. process engineering
Devices
developed  interoperable at application level
according to  interchangeable
profiles are
34
Interoperability Due to Profiles

PROFIBUS/
PROFINET
Vendor-independent device interchanging
Applications
Standard &
Technology
Application
Profiles
Integration
Technology
PROFINET
Summary
Similarly executed
functions and parameters
in all devices
35
General Application Profiles

Recording of
PROFIBUS/ Redundant
time-dependent
PROFINET Safety processes behavior of Integration of
applications (time stamp) slave devices Hart devices
Applications
Standard &
Technology
Application
PROFIsafe Time Stamp Redundancy HART on
Profiles
PROFIBUS
Integration Communication Accurately timed Redundancy Integration of
Technology behavior of allocation when mechanism for HART devices
failsafe devices recording time- slave devices in PROFIBUS
PROFINET with safety dependent systems
controls processes
Summary
PROFIBUS DP communications protocol
36
PROFIsafe for Safety Applications

PROFIBUS/ Failsafe
PROFINET Controller
Safety functionality through
additional software in the device
Applications
Standard &
Technology
Application
Profiles Standard Failsafe Safety Standard Field Device
Devices Drive
Devices I/O I/O Safety
Integration
Technology
PROFINET Key features of PROFIsafe

 Standard and failsafe functions over a single cable
Summary
 Cost cutting - no need for special bus; only one
engineering environment
 One training course, one documentation, ...
 Certified to SIL 3, AK6 and CAT 4 to EN954-1
 Based on IEC 61508 and IEC 61511
37
Specific Application Profiles

PROFIBUS/
PROFINET

Standard &
Technology
Application
technologies
Integration
Integration
Technology
PROFINET
38
Specific Application Profiles

PROFIBUS/
Production Process
PROFINET
automation automation
Applications
Standard &
Technology PROFIdrive PA Devices Ident, Semi,
RIO,
Application Device behavior and Properties and Weighing,...
Profiles access procedure to behavior of
data for variable- devices in overall 12
Integration speed electric drives process different profiles
engineering
Technology
.....
PROFINET
Summary
PROFIBUS DP communications protocol
39
Motion Control with “PROFIdrive” (1)

PROFIBUS/
PROFINET Controller
Applications
Standard &
Technology
Application
Profiles
Devices Devices Drive 1 Drive 2 Drive 3
Integration
Technology
Key features of the “PROFIdrive” profile
PROFINET  Exact synchronization of different drives
 Standard and drive functions over a single cable
Summary  Cost cutting - no need for special bus
 Only one engineering environment, one training course,
one documentation, ...
 Suitable for (e.g.) wiring-, fiber spin and packaging
machines
40
Motion Control with PROFIdrive (2)

PROFIBUS/
PROFINET PROFIdrive application profile (Version 3.1)
 Interoperability of drive technology products of different
manufacturers in automated systems
 6 application classes, from standard drives through to
Applications direct communication of distributed intelligent drives
 Special specifications also enable use in process
Standard &
engineering
Technology
Application PROFIBUS DP communications protocol (rating class V2)

Profiles
 Clock synchronization for highly dynamic distribution of signals
Integration  Lateral communication for direct communication between intelligent
Technology servo drives without activating the control system
 Acyclic parameter access during process for e.g. diagnostics
PROFINET
Summary
Key applications of Motion Control
The vendor-independent, consistent automation solution for drive
technology with a single bus system for all tasks
 Savings on hardware, assembly, wiring and engineering
 Independent of manufacturer; investment protection
41
"PA Devices" for Process Automation (1)

PROFIBUS/ Controller
PROFINET
Applications
Standard &
Technology
Application
Profiles PA-Devices PA-Device PA-Device
Devices Devices
Transmitter Analyzer Valve
Integration
Technology
Key features of "PA Device" profile
PROFINET  Interoperability; vendor-independent interchangeability of devices
Summary  Process and "discrete" tasks over a single bus
 Cost cutting - no need for connection technology
 Only one engineering environment
 High plant availability through on-line diagnostics
 Wide product range
42
“PA Devices” for Process Automation (2)

PROFIBUS/ PA Device application profile (Version 3.0)
PROFINET  Interoperability of process devices of different
manufacturers taking all device classes into account
 Standardized specification of functional steps from the
sensor signal through to preprocessed process value
Applications
Standard & MBP-IS, MBP or RS485, RS-485-IS interface

Technology  With 2-wire bus feeding (MBP), or without bus feeding (RS485)
 With intrinsic safety (MBP-IS), or without intrinsic safety (MBP, RS485)
Application
Profiles
PROFIBUS DP communications protocol (rating class V1)
Integration
 Access to devices during operation for parameterization,
Technology
diagnostics and maintenance
PROFINET
Summary Key features of PROFIBUS PA

Consistent solution for process automation, including operation in
potentially explosive areas
 Cost cutting over all stages of a plant life cycle
 High plant availability through diagnostics and preventative maintenance
 Key contributions to asset management
43

Production Automation
Process Automation
Drive Technology
Applications Safety Application
Transmission Technology
Technology
RS-485, RS-485-IS, MBP, MBP-IS, FOC
Application Communication Technology
Profiles DPV0, DPV1, DPV2
Integration Interoperability and Interchangeability
Technology PROFIsafe
HART on PROFIBUS
PROFINET PROFIdrive
Process Application
GSD
EDD
FDT/ DTM
Diagnostic
PROFINET
44
Integration Technologies
PROFIBUS/
PROFINET

Standard &
Technology
Application
technologies
Integration
Integration
Technology
PROFINET
45
Integration Technologies
PROFIBUS/ Two aims for device integration
PROFINET
Applications
Device integration in the master
Standard &
 “What does the installation look like?”
Technology
Application
Profiles
Integration
Technology
Device integration in the
PROFINET
engineering or maintenance
Summary system
 “How are the field devices set?”
 “What information is available for
asset management?”
46
PROFIBUS Integration Technologies

PROFIBUS/ PROFIBUS offers three application-orientated
PROFINET graded technologies for device integration
GSD technology Engineering system
Applications EDD technology Network EDD-
configuration
Interpreter FDT-
Standard & FDT/DTM technology tools
Interface
Technology
Application
Profiles EDD DTM
Integration GSD GSD

Technology  Mandatory basic description for each PROFIBUS device
PROFINET  Integration in the master and exchange of measured values
and manipulated variables
Summary
EDD and FDT/DTM
 Used in addition to GSD (optional)
 Exchange of additional information with the master for e.g.
diagnostics or asset management
47
Device Integration in the Master

PROFIBUS/
PROFINET
Engineering/
Maintenance Master
Applications
Standard &
Technology
Application
Profiles
Integration
Technology
PROFINET PA-Device PA-Device PA-Device

Devices Devices
Transmitter Analyzer Valve
Summary
Device integration - What must the master know?
 Which devices are connected?
 What functionality does the devices have?
48
Device Data Base File (GSD)

PROFIBUS/ The GSD Engineering System
PROFINET
 is an electronic data sheet made Network
Configuration
tools
available by the device manufacturer
Applications  is a simple text description of device

properties for PROFIBUS
Standard & communications GSD
Technology
 is the basic description of a
Application PROFIBUS device for its cyclic
Profiles communications
Integration  is used and interpreted in the network
Technology configuration tool of the engineering
system
PROFINET
Summary
The GSD on its own is sufficient for device integration for

the exchange of measured values and manipulated
variables between field device and automation system
49
PROFIBUS Diagnostic - Standard Device

PROFIBUS/
PROFINET
Applications
Standard &
Technology
Application
Profiles
Integration
Technology
PROFINET
Summary
50
PROFIBUS Status Signal

PROFIBUS/ Every PROFIBUS PA device transmits its process
PROFINET value in a floating point format conform to IEEE 754
with 4 Byte and an additional status byte.
Applications Process Value

Byte 1
Standard & process value range
Technology Byte 2 conform IEEE 754
Application Byte 3 decimal: ~ ± 1038.53
Profiles binary: ± (2-2-23)127
Byte 4
Integration
Technology
PROFINET Status Signal
Summary Bit 27 Bit 26 Bit 25 Bit 24 Bit 23 Bit 22 Bit 21 Bit 20
Byte 5 quality quality + sub-status limits
51

PROFIBUS/ Status Signal (Byte 5)
PROFINET
Bit 27 Bit 26 Bit 25 Bit 24 Bit 23 Bit 22 Bit 21 Bit 20
quality quality + sub-status limits
Applications 00 = BAD -> value can´t be used
0010 = Device Failure -> device failure
Standard & 0100 = Sensor Failure -> sensor failure
Technology 0101 = No-Communication -> communication failure
01 = Uncertain -> value is still utilisable
Application 0001 = Last Usable Value -> last usable value
Profiles 0100 = Sensor Conversion Not Accurate -> sensor conversion inaccurate
10 = Good -> value is good (sensor limit reached)
Integration
0000 = OK -> ok
Technology 0010 = Active Advisory Alarm -> active advisory alarm
(warning limit exceeded)
PROFINET 0011 = Active Critical Alarm -> active critical alarm
(alarm limit exceeded)
Summary 00 = Not Limit -> no limit
01 = Low Limit -> low limit
10 = Active Critical Alarm -> high limit
11 = constant -> constant
(process value
independent)
52

80H 8AH 8EH 8AH 80H 89H 8DH 89H 80H
PROFIBUS/
27........... 20
1000 1001
1000 0000
1000 0000
1000 1010
1000 1110
1000 1010
1000 1001
1000 1101
1000 0000
PROFINET status
process value
Applications
high alarm limit
Standard &
Technology high warning limit
Application
Profiles
Integration
Technology
time
PROFINET
Summary low warning limit
low alarm limit
53
Device Integration in the Engineering System

PROFIBUS/
PROFINET
Master Engineering/
Maintenance
Applications
Standard &
Technology
Application
Profiles
Integration
Technology
Devices Devices PA-Device PA-Device PA-Device
PROFINET Transmitter Analyzer Valve
Summary
Device integration – does the system engineering/ maintenance have access to all
parameters?
 Process information
 Maintenance and asset information
54
Electronic Device Description (EDD)

PROFIBUS/ The EDD Engineering System
PROFINET  is a text device description using Network EDD-
Configuration
a special language (EDDL) and tools Interpreter
is used parallel to GSD

Applications  describes the acyclic communicated EDD
Standard & (application-orientated) functionalities,
including graphical options GSD
Technology
Application
 is independent of the operating system
Profiles of the engineering system
 is made available by device manufacturer
Integration
Technology  is the basis for processing and presentation through
an EDD interpreter
PROFINET
Summary
Preferably used for
 devices with standardized functionality
 a user interface with a uniform look and feel
independent of device family and manufacturer
55
DTM (Device Type Manager)

PROFIBUS/ The DTM Engineering System
PROFINET  is a device operating program in the Network
Configuration
form of a software component and tools FDT-
Interface
is used parallel to the GSD
Applications
 has the standard interface FDT DTM
Standard & (Field Device Tool) to a frame
application GSD
Technology
Application
 can run in all FDT frame applications
Profiles (engineering tools) - like printer drivers
 is device-specifically programmed by the device manufacturer
Integration
Technology and forms a unit of responsibility with the device
 offers a device-specific user interface
PROFINET
Summary
Preferably used for
 utilization of specific device properties through
individual program planning
 an individual and device-specific user interface
 routing through different networks using Com DTM
56
FDT (Field Device Tool) Interface

PROFIBUS/ FDT
PROFINET
 is a vendor-independent, open interface specification
(not a "tool")
Applications  serves as the interface for the open connection of field
Standard &
devices of different manufacturers to tools and control
Technology systems using DTM
Application  defines the interaction between the DTMs and an FDT
Profiles frame application in the engineering system
Integration
Technology Frame application
PROFINET
Summary
57
Plant-Wide Data Consistency

PROFIBUS/ Information and data are continuously needed in a
PROFINET plant from the field devices
 at different times in the life cycle of the plant
Applications  for the execution of different tasks
Standard & (engineering, operation, asset management)
Technology
Application This requires

Profiles
 Plant-wide data consistency
Integration
Technology  Access to integration tools on
PROFINET this data management system
Summary
 The integration tools of PROFIBUS

fulfill these requirements
58
PROFIBUS Structure
PROFIBUS/
PROFINET
PROFIBUS
Applications
Standard &
Technology
technologies
Integration
Application
Profiles
Integration Communication technology (protocol)

Technology
PROFINET Transmission technology
Summary
 The modules in their entirety make

PROFIBUS automation technology
59

Drive Technology
Technology
HART on PROFIBUS
GSD
EDD
FDT/ DTM
Diagnostic
PROFINET
60
Integration of PROFIBUS and PROFINET

Segments
PROFIBUS/
Engineering, HMI
PROFINET
Applications Ethernet
Standard & Intelligent
Technology field device Programmable
Proxy controller
Application
Profiles PROFIBUS
Integration
Technology
PROFINET
Engineering, Field Device Drive
HMI
Summary
 PROFIBUS and PROFINET are two

complementary parts of PROFIBUS
International automation technology
61
How PROFINET Acts

PROFIBUS/
PROFINET
Process Object Model for a
Module PROFINET Component
Applications
Standard &
Technology
Mechanical
Application
Profiles Filling
Integration Electrical/Electronic Combination
Reset intoRuna
Technology s
PROFINET-
Clock End
PROFINET
Componet
Ready Start
Summary Logic/Software
Start Error
62
Generation and Interconnection of

Components
PROFIBUS/
PROFINET
Vendor Specific
Applications Programming and
Configuration Tools PROFINET
Standard & Connection Editor
Technology
Application
Componer
Profiles Vendor A Interface
Integration
Componer
Technology Vendor B Interface
PROFINET
Componer
Vendor C
Summary
Interface XML-File
63
The PROFINET Engineering: vendor

independent, centralized, plant wide
PROFIBUS/
PROFINET Vendor independent
PROFINET Connection Editor

Applications Vendor specific Vendor specific
Vendor specific
Standard &
Technology Programming Programming Programming
Application
Profiles Configuration Configuration Configuration
Integration Parametrization Parametrization Parametrization

Technology
Vendor B Vendor A
PROFINET Vendor C
PROFIBUS
Summary Interbus
X
Fieldbus
64
Real-time requirements for Automation

PROFIBUS/
Standard Factory Motion Control
PROFINET
Communication Automation Application
Applications
Standard &
Technology
100ms 10ms <1ms
Application
Profiles TCP/IP
Integration
Real-Time: IRT
Technology
PROFINET Coexistent use of real-time and IT communication

Summary
on one line
Uniform real-time protocol for all requirements
Scalable real-time communication from high-
performance to isochronous
65
How does PROFINET work

PROFIBUS/
PROFINET
1 Open TCP/IP channel

Applications  Device parameterization
IT appli-  Reading of diagnostics data
Standard & cations PROFINET applications  Loading of interconnections
Technology e.g.  Negotiation of the
 HTTP 1
 SNMP communication channel for
Application  DHCP... Standard data Real-time data user data
Profiles
TCP/ UDP 2 Real-time channel RT
Real-time
Integration
Technology  High-performance transfer
 Cyclic data
PROFINET IP  Event-controlled signals
2 RT
Summary 2 RT 3 IRT
Ethernet
Real-time 3 Real-time channel IRT
 High-performance transfer
Real-time switch ASIC
 Data in isochronous mode
 Jitter <1μsec
66
Open Solutions with PROFIBUS
RT Real-time IRT Isochronous Real-time A&D SGP 29.07.2004 66
Real-time Ethernet in isochronous mode

PROFIBUS/ Motion Control applications use separate time domains
PROFINET
in one cycle for real-time and non-real-time data
Applications
Standard & Open Open

Technology IRT channel IRT channel
channel (TCP/IP) channel (TCP/IP)
Application
Profiles
Cycle 1 Cycle 2 Cycle n
Integration
Technology
PROFINET
E.g. 1 ms position control cycle
Summary Synchroniza Deterministic communication Open communication
tion
IRT data
TCP/IP data
67
How does PROFINET compare?

PROFIBUS/ Ethernet/IP FF HSE Modbus TCP PROFINET
PROFINET
Fit for _
Applications
Factory  
Standard & Automation*

Technology
Fit for _ _
Application ()
Profiles
Process
Automation
()
Integration
Technology
Fit for _ _ _
Motion
PROFINET Control

Summary Integration _ _ _
of different
Fieldbus

systems
* real-time functionality for cycle times in the range of 5 to 10 msec
68
Current Market Situation

PROFIBUS/
PROFINET
 The market penetration of Ethernet
Applications
based systems will take some time due
Standard &
to the fact that Fieldbus systems …
Technology  are still cheaper
Application  are well proven
Profiles
 have users trained to handle the technology
Integration
Technology  Also …
PROFINET  it needs time to adopt the advantages of Ethernet
based systems like web technology, etc.
Summary
 some technical aspects still need to be solved
(e.g. intrinsic safety)
69
Functionality and Milestones

PROFIBUS/
under planning
PROFINET
PA
Migration of
Applications
PB Applications
Standard &
Technology
Safety
Application
development
Profiles
MC & IRT
under
ASIC
Integration rt-SW
Technology
IO & RT spec.
PROFINET
Component rt-SW
Summary Model
2002 2003 2004 2005 2006 2007

availability of runtime-SW, specifications or ASIC
availability of first products
70

Drive Technology
Technology
HART on PROFIBUS
GSD
EDD
FDT/ DTM
Diagnostic
PROFINET
71
User Benefits
PROFIBUS/ Total Cost of Ownership (TCoO)
PROFINET
Total Cost
Applications of
Ownership
Standard &
Technology
Application
Profiles Planning
Integration
Technology
Engineering
PROFINET
Summary Installation & start-up
Production
72
Faster Planning to Operation

PROFIBUS/ Plant manu- Plant
PROFINET facturer OEM operator
Phases in the life cycle
Applications Installation Production

Planning Engineering
& IBS
Standard &
Technology
Application
Profiles
Planning Production
Integration
Technology
PROFINET
Summary Savings in the life cycle

 Reduction of time prior to start
of production
 Reduction of costs
 Reduction of failure risk
73
PROFIBUS/
PROFINET
Applications
PROFIBUS is No. 1!
Standard &
Technology
Application
Profiles and, “10 Million nodes … and counting”
Integration
Technology
PROFINET
Summary
74
PROFIBUS/
PROFINET
Why is PROFIBUS No.1?
Applications
 10 Million installed nodes (2 Million in 2003)
Standard &  Great engineering solution
Technology
 Great configuration and diagnostic software
Application
Profiles  Great Production Automation solution
Integration  Great Process Automation solution
Technology  Great Safety solution
PROFINET  Great Drives + Motion Control solution
Summary  Great organization
 Great Ethernet solution that embraces all the above
75

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Automation and Drives

Overview PROFIBUS Technology

Overview PROFIBUS Technology

Changes in Automation Structures

Changes in Automation Structures

With integrated motion, safety and applications

 More than 2500 products overall from

1 million PROFIBUS systems implemented

PROFIBUS - Plant-Wide Implementation

PROFIBUS PROFIBUS PROFIBUS

PROFIBUS Automation Technology

PROFIBUS Support Asia Pacific

PROFIBUS for Factory Automation

PROFIBUS for Process Automation

FF H1 and PROFIBUS PA both offer an identical

PROFIBUS for Process Automation

Fieldbusses in Process Applications

IEC 61158-2/ MBP-IS (PROFIBUS PA, FF H1)

Standard & high

DN=DeviveNet, CN=ControlNet, FF=Foundation Fieldbus, IB-S=Interbus, AS-I=AS-Interface

Market potentials for Fieldbus Systems

Regional Market Leader of Fieldbus Systems

Application Factory Automation Market

Process Automation Market

Installed Fieldbus nodes

Overview PROFIBUS Technology

Guaranteed Investment Protection

Applications A single communications protocol

Tried and tested technology through 10

The PROFIBUS Modular System

Summary  PROFIBUS is a modular system

Summary Transmission technology

Transmission Technology in the Production

Integration Production Process

Transmission Technology RS-485/ RS-485-IS

Application 500 400 400

PROFINET The values refer to cable type A with the following

Transmission Technology MBP/ MBP-IS

Application Max spur length

Transmission Technology FOC

FO FO Multimode glass fiber 62.5/125 2-3 km

Applications PROFIBUS Specific application profiles

Summary Transmission technology

Applications Active station, master device

Polling of passive stations (slave devices)

PROFINET  Each PROFIBUS system has at least one master

Standard & Active stations, master devices

Polling of passive stations (slave devices)

Integration HART on DP DP-V1

Overview PROFIBUS Technology

General application profiles

Applications PROFIBUS Specific application profiles

Summary Transmission technology

What Distinguishes a Profile?

Integration  device classes, e.g. drives

Interoperability Due to Profiles

General Application Profiles

PROFIBUS DP communications protocol