Crusher & Milling - Norberg

Nordberg
Soluciones de Equipos para la Minería
• Giratorio Primario
• Chancadores de Mandíbulas Serie C
• Chancadores de Cono Serie MP
• Chancadores de Cono Serie HP
• Chancadores Omnicone
• Chancadores Symons y G Cone
• Molinos SAG/AG
• Chancadores de Pebble
• Chancadores de Cono Serie WF
• Molinos de Bolas (4 - 24’)
• Molinos de Barras
• Harneros Convencionales y de Pendiente Múltiple
• Harneros y Plantas Clasificadoras Portátiles
• Alimentadores
Nordberg Crushers
New Generation
What’s Inside
High-performance Engineering, Robust Technology

Frame and Mainshaft
Main Frame Liner
Oil Distribution
High-strength steel Main Frame

Main Shaft
Rotating Assemblies
Head Feed Plate
Locking Nut
Socket Liner
Head Ball
Drive Assy.
Bushings
Gears
Seals
Eccentric Assy.
Motion, Adjustment and Tramp Release
Hydraulic Motor
Active Crushing Motion
Bowl Retaining Wedges
Liners
Hydraulic Clearing System

Hydraulics Assure Easy, Fast and Safe Operation
Hydraulic Motor
PROTECTION
Hydraulic Tramp Release

AUTOMATION
Automation
Automation starts in the bathroom......
A toilet flushing tank

is an automated system
because it senses the
water level and shuts off
the water supply once a
preset level is reached.
Features
• Easy to Read Touch Screen Display
• Simple Navigation through user Friendly Screens
• Overload Warning and Protection
• Complete Crusher Station Control
• Liner Wear Detection Without leaving the Control Room
• Three Types of Control Options
• Auto Setting / Level
• Auto Power / Level
• Manual
Instruction Manual
____________________________________________________________________________________________________________
Cavity Level Operation: Main Screen

% Ring Bounce Status Actual Crusher
Go to Ring Bounce Screen Setting
Increase Feed
Rate AUTO SETTING MODE
Desired Crusher
Feeder Speed % Setting; Auto Setting
Main Motor
Decrease Feed Power Draw
Rate
AUTO POWER MODE
Desired Main
Motor Power Draw;
FEEDER Auto Power
START/ STOP
Open / Close
Setting; Manual
Crusher Main
Motor Start /
Start Return Oil Temp
Run / Crush
Timers Under conveyor on
Indicator
Liner Wear %
Lube Pump
Indicator
System Go to Go to Go to Go to Go to Go to Go to Cooling Fan

Status Lube System System Calibrate Programs Ring System Alarm Indicator
Go to Operating Screen Parameters Screen Screen Bounce Setup Warnings
Data Screen Screen Screen Screen
Clamping Pressure Status Release Pressure Status

Instruction Manual
____________________________________________________________________________________________________________
Operation: Lubrication System Screen
Immersion Heaters
On / Off
Immersion Heaters
Start / Stop
Lube Pump On / Off
Cooling Fan On / Off

Lube System
Start / Stop
LUBE TANK OIL LEVEL
Color indicates
status of the
Parameter.
Green = OK
yellow = Warning
Red = Shut down
The Lubrication System screen is used to control and monitor the Lube System. If
there is an alarm, the operator has to acknowledge it in order for the alarm banner
to go away. The operator can go to the Lubrication System Screen to look at the
current status of the alarmed parameter at any time. Return to
Main screen
Instruction Manual
____________________________________________________________________________________________________________
Operation: Operating Data Screen
Color indicates
status of the
Parameter.
Green = OK
yellow = Warning
Red = Shut down
Reset Setting
Faults
Reset Starter Faults
Operating data screen is used to show the status of the operating parameters that
can shut down the machine. The Starter Faults can be reset from this Screen.
Return to
Main screen
Instruction Manual
____________________________________________________________________________________________________________
Operation: System Parameters Screen
Systems Parameters Screen shows the maximum, Minimum and warning values
for the operating parameters. The maximum and minimum values can ONLY be
Go to system changed by Nordberg Inc. personal. Nordberg will preset the Warning values,
but authorized plant personal can change the values to adapt to their operation. Return to
setup screen Main screen
The warning values can only be changed when the correct password is inputted in
the Pop-up screen when the warning parameters are touched.
Instruction Manual
____________________________________________________________________________________________________________
Operation: Calibration
Calibration type Calibration Procedure

Selection Selection Metal
After a Liner to Metal
Change
Calibration Type Calibration Procedure

Selection Selection
General Calibration Slug Reading
Reset
Selection
Reset
Selection
Actual Crusher Setting

Proceed With
Calibration
Time Since Last
Calibration
Percent of
Liners
Worn Time Since Last
Liner Change
Automatic
Calibration
Selection
The Calibration Screen is used to Calibrate the setting of the Crusher. Return to
Main screen
Instruction Manual
____________________________________________________________________________________________________________
Operation: Programs Screen
Desired Crusher
Current Draw
Selection
Upper Current Desired Closed

Differential Side Setting
Lower Current Upper Current

Differential Level Adjust Point
Desired Cavity Desired Cavity

Level Level
Number of Teeth
Adjustment Number of Teeth
Adjustment
Damping factor
Damping Factor
Upper Adjust
Limit
Desired Current
The Programs Screen is used to Change the Parameters of the Automatic Power and Setting
Limit
Modes .
Return to
Lower Adjust
Main screen
Limit
Instruction Manual
____________________________________________________________________________________________________________
Operation: Alarms and Warnings Screen
Shows date and

time alarm
occurred
and the alarm state
Red or Yellow
Clear Alarm Print

List Alarm screen
Scroll The Alarms and Warnings screen is used to log all alarms that may occur. The Screen will hold Return to
Up and Down 100 alarms and warnings. After 100, the logging will work on a first in first out basis. The most Main screen
recent alarm will be logged and the oldest alarm will be deleted. If the Panel view is hooked up
to a printer, the alarm screen can be printed. To clear the alarm list the operator must enter a
password. The up and down arrows at the bottom of the screen are used to scroll up and down in
the alarm list.
Instruction Manual
____________________________________________________________________________________________________________
Operation: Alarm Notification Banner

Alarming Parameter
and Status
Red = Stop
Yellow = Warning
To Acknowledge
alarm touch ACK
Instruction Manual
____________________________________________________________________________________________________________
Operation: System Setup Screen
Crusher Specifications
Cooling Fan
Option YES or NO
Tons Per Hour

Display Option
Return to
Main screen
Unit Display
Option SI or US
The system setup screen is used to show certain crusher specifications. Also, there are
various options to choose from to setup the automation system to different operating
conditions.
Instruction Manual
____________________________________________________________________________________________________________
Operation: Ring Bounce Monitors Screen
Ring Bounce Monitor

#1 Display and Status
Ring Bounce
Ring Bounce Monitor Alarm / Adjust
#2 Display and Status Set point
Ring Bounce Monitor

#3 Display and Status Ring Bounce
Warning Set point
Ring Bounce
Monitor Current
Threshold
Ring Bounce Tooth

Correction
Response Factor
System Status Return to

The Ring Bounce Screen is used to show ring Bounce Parameters. Automatic Ring Main screen
Bounce Adjust will only take place when the system is operating in Auto Setting or
Auto Power.
Instruction Manual
____________________________________________________________________________________________________________
Operation: Maintenance Screen
Return to
Main screen
INSTALLATION
• PLC is Pre-Wired for easy Installation

• Nema 4 Enclosure
• Detailed Installation Drawings
Nordberg Crusher Control System Wiring
3 Ring Bounce Monitors
4 to 20 mA dc to rack 1, slot 5, #0, #1, #2
Lube Oil Return Temp.
3 wire Transmitter to rack 1, slot 5, #6
Lube Oil Return Temp Switch

24 Vdc to rack 1, slot 1, #13 Lube Oil Press 4 to 20 mAdc to rack 1, slot 5, #7
-
+
Drain Line
Crusher Current Transducer
Oil Cooler 4 to 20 mA dc to rack 1, slot 6, #0
Crusher Motor Starter
Start/ Stop to rack 1, slot 3, #2
Aux starter run status contact to rack 1, slot 1, #2
Filters
Lube Lube Oil High Temp Switch
24 Vdc to rack 1, slot1, #12
Pump
Cooler Fan Motor Starter

Motor #1 Status to rack 1, slot 3, #6 Lube Pump Motor Starter
Start/Stop to rack 1, slot 3, #1
Aux starter run status contact to rack 1, slot 1, #1
Lube Oil Temp. Lube Oil Heater Starter

3 wire Transmitter Start/Stop to rack 1, slot 3, #0
to rack 1, slot 5 , #5
Allen Bradley Analog Input Card - Rack 1, Slot 5
AB 1746-NI8
Vibration Sensors
SH
4 to 20 mA dc
These devices IN 0+
1 110/220 Vac IN 0-
require field
4 to 20 mA dc
calibration. IN 1+
2 110/220 Vac IN 1-
4 to 20 mA dc
IN 2+
3 110/220 Vac IN 2-
4 to 20 mA dc
IN 3+
(If installed) 4 110/220Vac IN 3-
IN4+
IN 4-
4 to 20 mA dc
IN 5+
Lube Tank IN 5-
Temperature 4 to 20 mA dc
IN 6+
Return Oil IN 6-
Temperature 4 to 20 mA dc
IN 7+
Lube System IN 7-
Pressure SH
Notes:1. The Vibration sensors are self powered and provide an analog signal to the AB 1746-NI8Card.
2. Input #4 is a spare point.
3. Temperature and Pressure transducers require a 24 V dc power source.
Allen Bradley Analog Input Card - Rack 1, Slot 6
AB 1746-NI8
110 /220 Vac SH
Crusher Current 4 to 20 madc IN 0+
Transducer 1
IN 0-
IN 1+
IN 1-
IN 2+
IN 2-
IN 3+
IN 3-
IN4+
IN 4-
IN 5+
IN 5-
IN 6+
IN 6-
IN 7+
IN 7-
SH
Note: Inputs 1-7 are spare points.

Allen Bradley Digital Input Card - Rack 1, Slot 1
AB 1746-IB16
Oil Cooler Starter Auxillary
I:1/0
Lube Pump Starter Auxillary
I:1/1
Crusher Starter Auxillary I:1/2
Hydraulic Pump Starter Aux. I:1/3
Feed Actuator Open Starter Aux I:1/4
Feed Actuator Close Starter Aux I:1/5

I:1/6
Liner Contact Switch I:1/7
I:1/8
Pressure Switch #1
I:1/9
Discharge Conveyor Auxillary I:1/10
Pressure Switch #2 I:1/11

I:1/12
Feed Actuator Open
I:1/13
Feed Actuator Open I:1/14 1 Crusher Bowl
Adjust Gear
Lube Oil High Temp Switch I:1/15 2
COM
24 VDC Proximity
Return Oil High Temp Switch COM Switches
Allen Bradley Triac Output Card - Rack 1, Slot 3
AB 1746-OA16
Heater Contactor
I:3/0
Lube Pump
I:3/1
Crusher Motor I:3/2
Hydraulic Pump I:3/3
Feed Actuator Open I:3/4
Feed Actuator Close I:3/5

I:3/6
Oil Cooler I:3/7
I:3/8
Solinoid #1
I:3/9
Solinoid #2 I:3/10
Solinoid #3 I:3/11
Solinoid #4 I:3/12
Solinoid #5 I:3/13
I:3/14
Solinoid #6
I:3/15 Warning Horn
COM
COM
Crusher Limits
QUICK REVIEW OF PARAMETERS RELATIVE TO LIMITS
VOLUME LIMIT
Function of Head Diameter, Head Displacement, Head
Angle and Speed. Affected by feed density, size and
crusher setting.
POWER LIMIT
Function of crusher mass and materials of construction.
Transmitted by drive assembly.
FORCE LIMIT
Function of crusher mass, head displacement, head angle
and speed. Defined by contact angle at point of maximum
compression. (ie minimum closed side setting)
Design Characteristics
Designed Crushing Force
Crushing Force determines the structural
integrity of a Cone Crusher
The first step in designing a crusher is to define
the magnitude of peak Crushing Force
Designing for that Crushing Force ensures.....
Longer operating life
Maximum performance by maintaining a constant
closed side setting (CSS)
Result - more net finished product (TPH) and
consistent and controllable gradation
Specifications
Weights
Standard and Short Head MP 1000 MP 800
lb. kg. lb. kg.
Crusher Complete 337,604 153,134 265,850 120,570
Main Frame Assembly, Including Main Shaft and Main Frame Liner 109,000 49,441 91,400 41,450
Bowl Assembly, Including Bowl Liner, Adjustment Cap and Hopper 73,000 33,112 57,340 26,000
Adjustment Ring, Clamping Ring, Clamping Cylinders and Adjustment Mechanism 68,322 30,990 37,825 17,157
Head Assembly, Mantle and Feed Plate 38,742 17,573 35,200 15,960
Counter-shaft Box, Counter-shaft and Crusher Sheave 9,067 4,113 7,045 3,195
Mantle 12,209 5,538 13,320 6,000
Bowl Liner 12,869 5,837 16,450 7,460
Hydraulic Power Unit 2,670 1,211 2,480 1,125
- Dry W eight (No O il) 7,700 3,492 7,700 3,492
Package Lube System (Air Cooled)
- W eight with Full O il Tank (500 Gallons) 11,300 5,125 11,300 5,125
- Dry W eight (No O il) 8,920 4,046 8,920 4,046
Package Lube System (W ater Cooled)
- W eight with Full O il Tank (500 Gallons) 12,520 5,678 12,520 5,678
- Dry W eight (No O il) 6,020 2,730 4,600 2,087
Skid Mounted Air Coolers
- W eight with O il 6,658 3,020 5,100 2,313
Crusher Capacities, MP Series
Sieve (mm) CSS=50mm CSS=38mm CSS=25mm CSS=19mm CSS=13mm
90mm 97 - 100 100

75mm 92 - 98 99 - 100 100
50mm 67 - 81 86 - 94 99 - 100
38mm 54 - 74 68 - 78 92 - 98 100 100
25mm 38 - 45 48 - 54 65 - 80 94 - 98 99 - 100
19mm 30 - 35 37 - 42 51 - 62 82 - 90 96 - 99
16mm 25 - 29 31 - 35 43 - 53 73 - 82 92 - 97
13mm 22 - 25 26 - 29 35 - 44 63 - 73 83 - 93
10mm 18 - 21 22 - 24 28 - 34 52 - 61 70 - 91
6mm 13 - 14 15 - 16 19 - 23 36 - 44 50 - 57
MP800 MTPH 1460 - 1935 1100 - 1285 735 - 980 580 - 690 495 - 585
MP1000 MTPH 1830 - 2420 1375 - 1750 915 - 1210 720 - 900 615 - 730
Gradation Curves, MP Series
Applications
• Zaldivar: 2 MP 1000
• Cerro Colorado: 3 MP 1000
• El Abra: 9 MP 1000
• Escondida: 6 MP 1000
• Lomas Bayas: 1 MP 1000
• Maricunga: 4 MP 800
• Southern Peru: 3 MP 1000, 2 MP 800
Tilden
Tilden, Flow Sheet
Chancado Secundario, Cerro Colorado
MP1000 Cone Crusher / Chancador de Cono MP1000

Copper Ore Application / Aplicación Mineral de Cobre
Compañía Minera Cerro Colorado
Site Information/Información de Terreno
Company/Empresa: Compañía Minera Cerro Colorado
Location / Ubicación: Iquique, Chile
Process Information / Información de Proceso

Crushing Circuit / Circuito de chancado: Secondary Open Crushing Circuit / Circuito Abierto
Secundario
Grinding Circuit / Circuito de Molienda: N/A
MP1000 Crusher Specifications / Especificaciones del Chancador MP1000

Installation Date / Fecha de Instalación: August 1998 / Agosto 1998
Replacement / Reemplazo: Original Project / Proyecto Original
Installed Power / Potencia Instalada: 750 KW
Cavity / Cavidad: Medium Standard/ Media Standard
CSS Setting / Setting: 32mm
Capacity / Capacidad: 1.200 mtph
Crushing Limit / Límite de Chancado: Power / Potencia
Ore Characteristics / Características del Mineral

Ore Type /Tipo de Mineral: Copper Ore /Mineral de Cobre
Min.Work Index / Indice Mínimo de Dureza: 13 kWh/t
Max.Work Index / Indice Máximo de Dureza: 14 kWh/t
Specific Gravity / Gravedad Específica: 2.67
Bulk Density / Densidad del Volúmen: 1,6 t/m3
Abrasion Index / Indice de Abrasión: 0.5
Wear Metal Rate / Rango de Desgaste del Material: N/A

Chancado Secundario, Cerro Colorado
MP1000Cone Crusher / Chancador de Cono MP1000
Performance Data MP1000
Production / Producción 1.200 mtph

C.S.S: 32mm
F80 140mm
P80 39mm
Reduction Ratio / Relación de Reducción 3.59
kWh/t 3
Operational Availability / Disponibilidad Operacional N/A
Flowsheet / Hoja de Flujo
Feed / Alimentación
Screen Size Screen Size Cumulative %
Mallas ASTM Mallas ASTM Acumulado %
(Inch/Pulgadas) (Microns/Micrones)(Passing/Pasante)
8" 203,200 100%
5" 127,000 75%
3 1/2" 88,900 50%
2 1/2" 63,500 25%
1 1/2" 38,100 5%
MP1000
Crusher Discharge/Descarga Chancador
Screen Size / Screen Size / Cumulative %
(Inch/Pulgadas) (Microns/Micrones) (Passing/Pasante)
2 1/2" 63,500 100%
2" 50,800 91%
1 1/2" 38,100 78%
1" 25,400 50%
3/4" 19,050 38%
1/2" 12,700 20%
1/4" 6,350 10%
1/8" 3,300 2%
Chancado Terciario, Cerro Colorado
Company/Empresa: Compañía Minera Cerro Colorado
Location / Ubicación: Iquique, Chile

Crushing Circuit / Circuito de chancado: Tertiary Closed Crushing Circuit / Circuito Cerrado de
Chancado Terciario

Installation Date / Fecha de Instalación: August 1998 / Agosto 1998
Cavity / Cavidad: Short Head Medium / Media, Cabeza Corta
Capacity / Capacidad: 500 mtph

Ore Type /Tipo de Mineral: Copper Ore /Mineral de Cobre
Abrasion Index / Indice de Abrasión: 0.5

Chancado Terciario, Cerro Colorado
MP1000Cone Crusher / Chancador de Cono MP1000
Production / Producción 500 mtph

C.S.S: 13,0 mm
F80 40,2 mm
P80 23,1 mm
kWh/t 3
Operational Availability / Disponibilidad Operacional 89%
2" 50,800 96%
1 1/2" 38,100 78%
1" 25,400 16%
7/8" 22,350 8%
3/4" 19,050 3%
MP1000
2" 50,800 100%
1 1/2" 38,100 99%
1" 25,400 87%
7/8" 22,350 75%
3/4" 19,050 60%
1/2" 12,700 37%
3/8" 9,525 29%
1/4" 6,350 21%
Chancado Secundario, El Abra

Minera El Abra
Company/Empresa: Minera El Abra
Location / Ubicación: Calama, Chile

Crushing Circuit / Circuito de chancado: Secondary Open Crushing Circuit / Circuito Abierto de
Chancado Secundario

Installation Date / Fecha de Instalación: May 1996 / Mayo 1996
Cavity / Cavidad: Standard Medium / Media Standard
CSS Setting / Setting: 38-40 mm
Capacity / Capacidad: 1300 - 1500 mtph

Ore Type /Tipo de Mineral: Copper Oxide /Oxido de Cobre
Bulk Density / Densidad del Volúmen: 1,6 T/m3
Abrasion Index / Indice de Abrasión: N/A

Chancado Secundario, El Abra

Copper Application / Aplicación de Cobre
Compañía Minera El Abra
Production / Producción 1300-1500 mtph

C.S.S: 38-40 mm
F80 178.4 mm
P80 47.2 mm
kWh/t 17
8" 203,200 95%
7" 177,800 79%
6" 152,400 75%
4" 101,600 58%
3" 76,200 47%
MP1000
4" 101,600 100%
2" 50,800 87%
1 1/2" 38,100 64%
1" 25,400 43%
3/4" 19,050 36%
1/2" 12,700 26%
3/8" 9,525 21%
1/4" 6,350 17%
Chancado Terciario, El Abra

Minera El Abra
Company/Empresa: Minera El Abra
Location / Ubicación: Calama, Chile

Crushing Circuit / Circuito de chancado: Tertiary Open Crushing Circuit / Circuito Abierto de
Chancado Terciario

Installation Date / Fecha de Instalación: May 1996 / Mayo 1996
Cavity / Cavidad: Short Head Medium / Media, Cabeza Corta
Capacity / Capacidad: 650 mtph

Ore Type /Tipo de Mineral: Copper Oxide /Oxido de Cobre

Reuters Business Briefing Select
10/28/99 CHILE: EL ABRA MINE SAYS PRODUCING ABOVE CAPACITY.
SANTIAGO, Oct 29 (Reuters) - Chile's El Abra copper mine, which has not produced its capacity of
225,000 tonnes of copper for a full year, has been producing above capacity for the past several
months, said an official at one of its shareholders.
"It's over full capacity for the past several months, I could even say eight months," Francisco
Tomic, president of Cyprus Amax Chile, told Reuters. "We've been doing very, very well, over 100
percent."
System failures in its trial run and adjustments to its design had caused output goals not to be
reached, its operator, Sociedad Contractual Minera El Abra, said earlier this year.
The mine produced 199,420 tonnes of contained copper last year, 194,133 tonnes in 1997 and
50,929 tonnes in 1996, the year in which it was completed.
Phelps Dodge , based in Phoenix, Arizona, has acquired Cyprus Amax Minerals Corp. , which
owns 51 percent of El Abra. Chilean state-owned Codelco, the world's largest copper producer,
holds the remaining 49 percent.
((Tiffany Woods, Santiago newsroom, +562 370-4252, fax +562 696-0161)).

(C) Reuters Limited 1999.
REUTERS NEWS SERVICE
Chancado Terciario, Maricunga

Gold Ore Application / Aplicación de Oro
Compañia Minera Maricunga
Company/Empresa: Compañia Minera Maricunga
Location / Ubicación: Mina Refugio - Copiapó, Chile.

Crushing Circuit / Circuito de chancado: Tertiary Closed Crushing Circuit / Circuito Cerrado de
Chancado Terciario

Installation Date / Fecha de Instalación: March 1999 / Marzo 1999
Replacement / Reemplazo: Svedala Hydrocone 84
Cavity / Cavidad: Short Head Medium / Media Cabeza Corta
Capacity / Capacidad: 512 mpth
Crushing Limit / Límite de Chancado: Volumen / Volumen

Ore Type /Tipo de Mineral: Gold Ore / Mineral de Oro
Min.Work Index / Indice Mínimo de Dureza: 22.2 kWh/t
Max.Work Index / Indice Máximo de Dureza: 25.3 kWh/t
Specific Gravity / Gravedad Específica: N/A
Bulk Density / Densidad del Volúmen: 80
Wear Metal Rate / Rango de Desgaste del Material: Change Every 11 weeks / Cambio cada 11 semanas
Chancado Terciario, Maricunga
Cone Crusher / Chancador de Cono

Application / Aplicación
Compañía Minera Maricunga
Production / Producción 512 mtph

C.S.S: 12 mm
F80 41.4 mm
P80 10.8 mm
kWh/t N/A
3" 76,200 100%
2" 50,800 98%
1" 25,400 42%
3/4" 19,050 20%
3/8" 8,890 0%
MP800
3/4" 19,050 100%
1/2" 12,700 93%
3/8" 9,530 74%
1/4" 6,350 55%
10 mesh 2,000 27%
100 150 7%
200 75 5%
200 0%
INGENIERO ANDINO Santiago,
Mayo 10 del 2000
Volumen VII, N° 449
ISSN 0717-0572
PROYECTOS E INGENIERIA EN CHILE, PERU, BOLIVIA Y ARGENTINA
Refugio reemplazó cuarto chancador terciario
Compañía Minera Maricunga (CMR, Copiapó), una empresa en la que participan Bema
Gold Inc. (Vancouver, 50%), asociada con la firma aurífera canadiense Kinross Gold
Corporation (Toronto, 50%), totalizó una producción de 51.576 onzas de oro durante el
primer trimestre de este año. Los costos de caja de Refugio, una operación de lixiviación
cianhídrica y recuperación de oro por carbón activado, ubicada sobre el Salar de
Maricunga -Copiapó-, fueron de US$ 276, casi 20 dólares más que los US$ 253 por onza
registrados en esa mina durante el primer semestre de 1999. De toda maneras, la
compañía minera trató - bajo esa operación de lixiviación- casi 28.000 toneladas diarias
de mineral, uno de los promedios más altos logrados hasta ahora por la compañía.
La mina de Refugio fue diseñada para procesar del orden de 30.000 toneladas diarias
de mineral y producir un promedio anual de 230.000 onzas anuales de oro.
Este año CMM tiene programado continuar con el desarrollo de un plan destinado a
mejorar esa operación. El plan incluye el reemplazo de equipos ineficientes de esas
faenas.
Debido a esto, la compañía reemplazó el cuarto y último chancador terciario de esa
operación.
La línea de chancado terciario tuvo fallas desde el inicio de la operación debido a
problemas en su diseño. Asimismo, CMM reacondicionó - durante el trimestre pasado-
cuatro de un total de cinco equipos generadores de energía eléctrica alimentada por
petróleo diesel.
Comparative Analysis
Weight, Force, Capacity
Manufacturer Nordberg Nordberg Nordberg Svedala Svedala Nordberg
Model HP700/HP800 MP800 MP1000 H6000 H8000 Symons

Power Rating 525/600 kW 600 kW 750 kW 300 kW 600 kW 300 kW
Total Weight 61.9/64.4 ton 120.6 ton 135.7 ton 23.5 ton 66.5 ton 70.0 ton
Max. Crushing 126,530 to 227,550 to
404,080/436,400 771,430 867,860 323,264
Force (kg) 166,330 298,980
Published
325 - 410 tph
Capacity 463- 566 tph 580 - 710 tph 130 - 200 tph 315- 555 tph 360 - 453 tph
358 - 451 tph
CSS=13mm
Published Range
85/93 tph 103 tph 130 tph 70 tph 240 tph 97 tph
@ 13mm
Head Diameter 72 5/16" 83 1/4" 92 5/8" 53" 72" 84"
Force, Volume or Power can be the limiting factor. However, only adequate crushing force can result in
consisting crushing performance at high reduction ratios. Increasing crushing force requires increased
mass and/or complete upgrade to high strength materials.
Sum Fv
D2
Fv
Fc
Pivot
D1
Cylinder Bore: 11”
Cylinder Rod: 3 1/2”
Area: 85.4 in2
Pressure: 1,900 psi
90° Force Fv: 162,260 lb/cyl
Sum Fv=12*Fv
Sum Fv=1,947,100lb
MP800 D2/D1=0.81
Fc=Sum Fv*D2/D1
Fc=1,576,000 lb=7.0 MN
H8000
Fc
Fv
36°
Piston Dia.: 725mm
Area: 640 in2
Max. Pressure: 4.2 Mpa

Force Fv: 390.400 lb
Fv Fc=Fv/sin36°=664,200 lb
Fc=2.95 MN
Comparative Applications
Cananea - México
Field Performance: MP1000 vs Hxxxx, Mexico
Nordberg
Maximum -1/2" Product MP-Series

Maximum Crushing/Milling Performance
MP Cones Deliver 80% of the required product.

Field Performance: MP1000 vs HXXXX, Mexico
General Information (Continued)

Application (Copper Ore Material / Work Index - 12.0 - 12.5)
Secondary Arrangement / Open Circuit
Scalping Screens feeds the MP1000 and HXXXX Crushers
Scalping screens are the bottle neck for the MP1000 Crushing
Lines
HXXXX Crushers are the bottle neck the HXXXX Crushing Lines
MP is "starved" of feed - not able to be choked
Smaller HXXXX installed at fine feed points (receives a
finer feed when compared to MP)
Typical Closed Side Settings
MP1000 = 0.71" (18mm)
HXXXX = 1.50" (38mm)
Field Performance: MP1000 vs HXXXX, Mexico
General Information
New crusher installations
(2) MP1000 vs. (2) HXXXX
HXXXX is promoted by Vendor as equal to MP1000
in capacity and performance
Location - Mexico
Customers Objective
Increase the concentrator's capacity
70,000 Dry MTPD to 80,000 Dry MTPD
Meet specified parameters
Product quality and tonnage
Gradation for ore under 1-1/2" x 0
Maximize minus 1/2" material
Crushing reduction ratio
UnMatched Performance: MP1000 vs H8000, Mexico
Final Outcome
Conclusions by the End User
"......, the parameters for ore under 1½”, Crushing ratio,
Product quality (P80) and tonnage processed by the crusher
are only met by the MP-1000 crushers."
MP1000 H8000 Target

Reduction 6.6 to 6.8 4.7 to 4.9 6.01
Ratio
% passing 1-1/2 97.2 to 97.6 87.8 to 93.2 95.99
inch in crusher (50.1% -1/2") (43.5%-1/2")
product
Crusher Setting 16 to 19 mm 26 to 32 mm 22 mm
MTPH feed to 770 to 868 566 to 589 mtph 766 mtph
crusher mtph
MP800 @ 18mm, Reduction Ratio: 7.8, 576 mtph, 68% -1/2"

Coarse ore Stockpile
Coarser
ore Coarser
material ore
Finer material
Line # 4
Line # 2 21.4 %
29.18 % -½”
Line # 1 -½”
Line # 3 South Section
15.77 %
29.13 %
-½” -½” North Section
Crusher Feed Rate

Hxxxx with full cavity
MP1000 Restricted by Plant, Cavity is not full
MTPH
1000
900 868
800 770
700
600 566 589
500
400
300
200
100
0
MP1000 (1) MP1000 (4) H8000 (2) H8000 (3)
Specified Crusher Feed Actual Feed Actual Feed
Data Compiled by End User Average Thru-put Average Net Capacity

Capacity (1/2" x 0)
Chart represents the average
production results of.... MPTH
900
Hxxxx (Lines 2 & 3) 819
MP1000 (Lines 1 & 4) 800
MP1000 = 42% more thru-put capacity 700
MP1000 = 73% more net 1/2" x 0
600 578
500
411
400
300
238
200
100
0
MP1000 Hxxxx
Data Compiled by End User

Reduction Ratio
8
7 6.6 6.8
6
Reduction Ratio
5 4.9 4.7
4
3
2
1
0
MP1000 (1) MP1000 (4) Hxxxx (2) Hxxxx (3)
Specified Crusher Reduction Ratio

Actual Performance without Full Cavity
Actual Performance at Full Cavity
El Teniente
Variables & Parameters MP 800
El Teniente
Date 05/July/99 13/July/99 17/Aug./99
Power Set Point (kW) 535 550 580
c.s.s. (mm) 14 13 14
Fresh Feed (dry Ton/hr) 326.09 308.43 347.05
Crusher Feed (dry Ton/hr) 445.99 440.72 470.76
Crusher Discharge (dry Ton/hr) 445.99 440.72 470.76
Screen Oversize (dry Ton/hr) 119.9 132.29 123.71
Screen Under Size (dry Ton/hr) 326.09 308.43 347.05
Recirculation (%) 36.77 42.89 35.65
F80 (mm), crusher 33.827 36.069 30.636
P80 (mm), crusher 15.89 13.49 12.156
Reduction Rate (R80) 2.13 2.67 2.52
P80 (mm), oversize screen 20.27 17.436 17.02
P80 (mm), undersize screen 11.696 9.083 8.211
Power Draw (kW) 548.8 553.91 586.49
Power Draw, No Load (kW) 90 100.93 90
Net Power Draw (kW) 458.8 452.98 496.49
Power Rate (kWhr/dry Ton) 1.23 1.26 1.25
Net Power Rate (kWhr/dry Ton) 1.03 1.03 1.05
(%) -1/2" Screen Fed 68.38 79.46 85.76
dry Ton -1/2" Screen Fed 304.97 350.2 403.72
(%) -1/2" Undersize Screen 89.22 98.5 99.46
TMs -1/2" Undersize Screen 290.94 303.8 345.18
Screen Ef. (%) 95.4 86.75 85.5
Screen Production (%) 73.12 69.98 73.72
(%) +1/2" Product 1.5 0.54
MP 800 Gradation
El Teniente
Crusher Feed
dry Ton/hr 445.99 440.72 470.76
Tyler P80 (mm) 33.827 36.069 30.636
Mesh mm % % %
8 203.2 100 100 100
6 152.4 100 100 100
4.15 105.41 100 100 100
2.97 75.438 98.32 98.04 99.88
2.1 53.34 93.62 90.7 96.87
1.48 37.592 84.43 81.79 89.88
1.05 26.67 72.58 68.95 74.75
0.742 18.85 55.49 49.53 59.15
0.525 13.335 18.18 12.4 31.16
0.371 9.423 6.67 3.16 18.22
3 6.85 2.12 13.84
4 4.699 1.85 11.94
6 3.327 1.73 10.57
8 2.382 1.65 8.7
10 1.651 1.6 8.08
MP 800 Gradation
El Teniente
Crusher Discharge
dry Ton/hr 445.99 440.72 470.76
Tyler P80 (mm) 15.89 13.49 12.156
Mesh mm % % %
8 203.2 100 100 100
6 152.4 100 100 100
4.15 105.41 100 100 100
2.97 75.438 100 100 100
2.1 53.34 100 100 100
1.48 37.592 99.88 100 100
1.05 26.67 99.27 100 100
0.742 18.85 93.54 98.65 99.01
0.525 13.335 68.38 79.46 85.76
0.371 9.423 49.91 58.63 68.65
3 6.85 44.81 52.54
4 4.699 35.77 42.48
6 3.327 29.4 34.27
8 2.382 24.66 28.63
10 1.651 20.71 24.26
El Teniente
MP 800 Crusher Performance
Power Feeder Feed Rate Prod. -1/2"
Setting Draw Cavity Speed Estimat. Estimat.
Date (mm) (kW) (%) (mt/seg) Mode (ton/hr) (ton/hr)
02/Mar. 20 --- 25 --- Manual --- ---
03/Mar. 19 --- 24 to 40 --- Manual --- ---
04/Mar. 19 560 25 20.7 Manual 528 333 to 386
05/Mar. 19 660 20 22.2 Manual 567 358 to 414
06/Mar. 19 640 25 23.1 Autom. 589 371 to 430
07/Mar. 18 660 19 to 30 23.1 Autom. 589 395 to 454
08/Mar. 19 660 18 to 27 23.1 Autom. 589 371 to 430
09/Mar. 19 580 24 to 31 25.0 Autom. 638 402 to 466
10/Mar. 19 570 28 23.1 Manual 589 371 to 430
11/Mar. 19 530 25 24.0 Autom. 613 386 to 447
12/Mar. 18 530 24 24.0 Autom. 613 411 to 472
13/Mar. 17 570 28 22.2 Manual 567 397 to 454
14/Mar. 17 570 23 23.1 Manual 589 413 to 471
15/Mar. 17 580 25 22.2 Autom. 567 397 to 454
16/Mar. 17 580 25 23.1 Autom. 589 413 to 471
17/Mar. 16 580 25 22.6 Autom. 578 422 to 480
18/Mar. 16 580 25 22.2 Autom. 567 414 to 471
19/Mar. 16 580 25 22.6 Autom. 578 422 to 480
20/Mar. 16 580 25 22.2 Autom. 567 414 to 471
21/Mar. 16 580 30 23.1 Autom. 589 430 to 489
22/Mar. 16 590 30 23.1 Autom. 589 430 to 489
23/Mar. Plant Maintenance
24/Mar. 17 590 30 21.4 Autom. 613 429 to 490
25/Mar. 17 590 30 21.4 Autom. 613 429 to 490
26/Mar. 17 590 30 21.4 Autom. 613 429 to 490
27/Mar. 17 590 30 21.4 Autom. 613 429 to 490
28/Mar. 17 590 30 21.4 Autom. 613 429 to 490
29/Mar. 18.5 590 25 23.1 Autom. 660 429 to 495
30/Mar.
31/Mar.
Note: It has been considered a cross section of 0.266 mt2 on the feeder conveyor (measured previously)
and a specific gravity of 1.6 ton/mt3. In March 24th, cross section changed to 0.298 mt2 due to it
was removed some material sticked in the chute that feed the feeder conveyor.
On March 15th it was switched from cavity level to power draw control.
Ton/hr
100
200
300
400
500
600
700
04/Mar.
06/Mar.
08/Mar.
10/Mar.
12/Mar.
14/Mar.
16/Mar.
18/Mar.
20/Mar.
Product -1/2"
22/Mar.
MP 800 - El Teniente
24/Mar.
26/Mar.
28/Mar.
30/Mar.
c.s.s.
10
15
20
25
30
35
40
c.s.s.
Min.Prod.
Feed Rate
Max.Prod.
STRAIGHT HOURS AND SHUT DOWN SUMMARY
CRUSHER 8 NORDBERG
FULL LOW
STRAIGHT MAINTENANC OPERATION LACK OF METALS SHUTDOWN UTILIZATION
MONTH CLEANING MAINTENANCE NO NEEDS ELECTRIC LEVEL LEVEL ELECTRONIC
HOURS E FORESEEN FORESEEN LOAD DETECTOR TOTAL HOURS HOURS
BIN BIN
JANUARY 0 0 0 0 0 0 0 0 0 0 0 0 0 0
FEBRUARY
MARCH 593.2 1.52 109.42 3.33 0.5 5 12.42 2.51 0 2 0.59 0.02 150.8 631.23
APRIL 626.87 2.94 59.06 4 4.92 1.74 5.25 1.84 0 1.5 0.25 0 183.92 656.94
MAY 674.24 2.26 19.34 9.59 2.5 4 2.92 3.08 0 0.6 0 8.25 69.76 706.82
JUNE 607.93 2.09 55 8.76 5.35 10.67 12.92 0.5 0 0.17 0 0 223.97 656.24
JULY 640.24 2.57 47 7 2.59 15.86 0 3.99 0 1.25 0.5 0.08 103.76 689.92
AUGUST 573.69 0.74 108.51 17 5.59 16.88 0 4.21 0 0.42 0.65 0.66 170.31 617.83
SEPT. 616.5 9.08 41.75 7.16 2.76 11.25 0.67 1.18 0 0 0.59 0 206.67 671.09
OCTOBER 571.27 3.67 96.93 17.34 12.67 20.84 0 1.16 0 1.92 0.25 1.83 172.73 629.73
NOVEMBER 672.67 1.42 19.27 1.25 2.17 0.17 1.33 3.51 0 0 0.83 0 93.41 699.48
DECEMBER 666.6 3.5 32.65 7 4.17 12.95 5.16 0.17 0 1.5 0.33 0.91 77.4 703.44
TOTAL 6243.21 29.79 588.93 82.43 43.22 99.36 40.67 22.15 0 9.36 3.99 11.75 1452.73 6662.7
AVERAGE 624.32 2.98 58.89 8.24 4.32 9.94 4.07 2.22 - 0.94 0.40 1.18 145.27 666.27
STRAIGHT HOURS AND SHUTDOWN PERCENTAGE
CRUSHER 8 NORDBERG
FULL LOW
STRAIGHT MAINTENANC OPERATION LACK OF METALS SHUTDOWN UTILIZATION
MONTH CLEANING MAINTENANCE NO NEEDS ELECTRIC LEVEL LEVEL
HOURS E FORESEEN FORESEEN LOAD DETECTOR TOTAL HOURS HOURS
BIN BIN
JANUARY 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
FEBRUARY
MARCH 79.73 0.20 14.71 0.45 0.07 0.67 1.67 0.34 - 0.27 0.08 20.27 84.84
APRIL 87.07 0.41 8.20 0.56 0.68 0.24 0.73 0.26 - 0.21 0.03 25.54 91.24
MAY 90.62 0.30 2.60 1.29 0.34 0.54 0.39 0.41 - 0.08 - 9.38 95.00
JUNE 84.43 0.29 7.64 1.22 0.74 1.48 1.79 0.07 - 0.02 - 31.11 91.14
JULY 86.05 0.35 6.32 0.94 0.35 2.13 - 0.54 - 0.17 0.07 13.95 92.73
AUGUST 77.1 0.1 14.6 2.3 0.8 2.3 - 0.6 - 0.1 0.1 22.9 83.04
SEPT. 85.63 1.26 5.80 0.99 0.38 1.56 0.09 0.16 - - 0.08 28.70 93.21
OCTOBER 76.78 0.49 13.03 2.33 1.70 2.80 - 0.16 - 0.26 0.03 23.22 84.64
NOVEMBER 93.43 0.20 2.68 0.17 0.30 0.02 0.18 0.49 - - 0.12 12.97 97.15
DECEMBER 89.60 0.47 4.39 0.94 0.56 1.74 0.69 0.02 - 0.20 0.04 10.40 94.55
TOTAL 850.45 4.07 79.94 11.17 5.88 13.46 5.56 3.01 0.00 1.27 0.54 198.43 907.55
AVERAGE 85.04 0.41 7.99 1.12 0.59 1.35 0.56 0.30 - 0.13 0.05 19.84 90.76
MP800 More Fines For Lower Cost (Dec 2, '99).
MP800 @ 750 hp MP800 @ 800 hp

57% -1/4" 62% -1/4"
Tilden Mines:
MP800 vs H8000
"other" @ 550 hp
H8000 44% -1/4"
Liner Life: H8000=130 hours
"other" @ 550 hp MP800=330 hours
El Teniente
Svedala H8000 Crusher Performance
Feeder Feed Rate Prod. -1/2"
Setting Speed Estimat. Estimat.
Date (mm) (mt/sec) (ton/hr) Comments (ton/hr)
04/Mar. 14.5 24.5 477 334
05/Mar. 14.5 28.6 557 390
06/Mar. 15.5 27.9 544 354
07/Mar. 14.5 27.9 544 381
08/Mar. 13 25.0 487 341
09/Mar. 13 26.1 508 356
10/Mar. Jack Shaft coupling broken.
11/Mar. 13 27.9 544 381
12/Mar. 13.5 26.7 520 364
13/Mar. Jack Shaft broken.
14/Mar. 15.5 26.1 508 430 kW, 3.8 MPa 330
15/Mar. 16 26.1 508 410 kW, 3.8 MPa 330
16/Mar. 17.5 28.6 557 431 kW, 3.8 MPa 362
17/Mar. 12.5 25.0 487 400 kW, 3.5 MPa 365
18/Mar. 12 24.5 477 360 to 450 kW, 3.7 MPa 358
19/Mar. 12 24.0 468 222 to 400 kW, 2.2 to 3.9 MPa 351
20/Mar. 12 24.0 468 225 kW, 2.4 Mpa 351
21/Mar. 12 23.1 450 355 to 421 kW, 3.4 to 3.7 MPa 337
22/Mar. 13 22.2 433 400 kW, 3.6 MPa 325
23/Mar. Plant Maintenance
24/Mar. 12 21.8 425 200 kW, 1.25 MPa 319
25/Mar. 12 23.5 459 170 kW, 1.1 Mpa 344
26/Mar. 11 20.7 403 280 kW, 2.6 Mpa 302
27/Mar. 12 20.0 390 360 kW, 3.3 Mpa 292
28/Mar. 11.5 20.7 403 212 to 373 kW, 2.9 to 3.6 Mpa 302
29/Mar. 12 18.8 365 330 kW, 3.5 Mpa 274
30/Mar.
31/Mar.
Note: It has been considered a cross section of 0.203 mt2 on the feeder conveyor (measured previously)
and a specific gravity of 1.6 ton/mt3.
Feed Rate
Svedala H8000 - El Teniente Prod.Est.
Feed Rate & c.s.s. c.s.s.
700 40
600 35
500 30
Ton/hr
c.s.s.
400 25
300 20
200 15
100 10
CRUSHER STRAIGHT HOURS AND SHUT DOWN SUMMARY
CRUSHER 5 SVEDALA
FULL LOW
STRAIGHT MAINTENANC OPERATION LACK OF METALS ELECTRONI SHUTDOWN UTILIZATION
HOURS E FORESEEN FORESEEN LOAD DETECTOR C TOTAL HOURS HOURS
BIN BIN
JANUARY
FEBRUARY
MARCH 397.16 1.26 244.74 55.82 1.59 4.55 8.42 5 0 10.33 0.42 0 346.84 443.44
APRIL 523.22 4.19 98.76 50.09 5 1.74 7.58 2.51 0 6.41 0.25 0 391.22 571.15
MAY 614.96 3.67 61.59 6.25 3.34 4 11.84 5.24 0 10.98 0 9.08 129.04 667.08
JUNE 639.58 1.34 25.98 10.51 5.18 12.51 7.75 0.67 0 2.33 0.17 0 159.85 683.51
JULY 489.5 2.19 134.68 77.67 1.25 15.69 0 2.58 0 1.42 0.42 0.3 254.5 531.35
AUGUST 512.37 0.9 177.69 15.58 3.76 14.7 1.35 1.83 0 0.5 0.65 1.83 231.63 548.9
SEPT. 620.18 3.83 32.5 22.49 2.84 11.25 6.26 1.01 0 2.5 0.59 0 199.64 665.01
OCTOBER 548.86 4.09 107.57 27.07 9.66 15.5 0 4.34 0 7.09 0.42 1.83 195.14 609.36
NOVEMBER 381.87 9.17 258.95 56.27 1.92 0.17 1 2.84 0 0.42 0.83 0 675.93 404.78
DECEMBER 657.44 2.67 28 6.92 9.42 13.53 10.83 0.17 0 2 0.33 0.51 86.56 708.57
TOTAL 5385.14 33.31 1170.46 328.67 43.96 93.64 55.03 26.19 0 43.98 4.08 13.55 2670.35 5833.15
AVERAGE 538.51 3.33 117.05 32.87 4.40 9.36 5.50 2.62 - 4.40 0.41 1.36 267.04 583.32
STRAIGHT HOURS AND SHUTDOWN PERCENTAGE SUMMARY
CRUSHER 5 SVEDALA
FULL LOW
STRAIGHT MAINTENANC OPERATION LACK OF METALS ELECTRONI SHUTDOWN UTILIZATION
HOURS E FORESEEN FORESEEN LOAD DETECTOR C TOTAL HOURS HOURS
BIN BIN
JANUARY
FEBRUARY
MARCH 53.38 0.17 32.90 7.50 0.21 0.61 1.13 0.67 - 1.39 0.06 - 46.62 59.60
APRIL 72.67 0.58 13.72 6.96 0.69 0.24 1.05 0.35 - 0.89 0.03 - 54.34 79.33
MAY 82.66 0.49 8.28 0.84 0.45 0.54 1.59 0.70 - 1.48 - 1.22 17.34 89.66
JUNE 88.83 0.19 3.61 1.46 0.72 1.74 1.08 0.09 - 0.32 0.02 - 22.20 94.93
JULY 65.79 0.29 18.10 10.44 0.17 2.11 - 0.35 - 0.19 0.06 0.04 34.21 71.42
AUGUST 68.87 0.12 23.88 2.09 0.51 1.98 0.18 0.25 - 0.07 0.09 0.25 31.13 73.78
SEPT. 86.14 0.53 4.51 3.12 0.39 1.56 0.87 0.14 - 0.35 0.08 - 27.73 92.36
OCTOBER 73.77 0.55 14.46 3.64 1.30 2.08 - 0.58 - 0.95 0.06 0.25 26.23 81.90
NOVEMBER 53.04 1.27 35.97 7.82 0.27 0.02 0.14 0.39 - 0.06 0.12 - 93.88 56.22
DECEMBER 88.37 0.36 3.76 0.93 1.27 1.82 1.46 0.02 - 0.27 0.04 0.07 11.63 95.24
TOTAL 733.51 4.56 159.18 44.80 5.98 12.70 7.50 3.55 0.00 5.96 0.56 1.82 365.31 794.44
AVERAGE 73.35 0.46 15.92 4.48 0.60 1.27 0.75 0.36 - 0.60 0.06 0.18 36.53 79.44
Detenciones por Fallas o Detenciones Programadas
Chancador N° 5.
(Extracto Libro Novedades Planta Colón)
1. Mantención Programada del 6 al 8 de Mayo.
2. Cambio Filtro Lubricación (13 de Mayo 99)
3. Falla Filtro Lubricación. Baja presión de aceite (10 de Julio 99)
4. Se detecta desgaste en el buje de la araña, chancador fuera de servicio (13 de Julio

99). Desarme general del chancador (14 y 15 de Julio 99)
Cambio Bujes (16 de Julio 99)
Cambio de Manto (17 de Julio 99)
Continuación de la reparación (18 al 20 de Julio 99)
5. Falla lubricación de contraeje (27 de Julio 99)

Cambio Rodamiento a contraeje (28 de Julio 99)
6. Falla Bomba Lubricación (6 de Agosto 99)
7. Falla bomba lubricación, Cambio Filtros y Soldadura Cabezal (torch ring) (9 Agosto 99)
8. Falla Bomba Lubricación (10 de Agosto 99)
9. Tensar correas de transmisión (11 de Agosto 99)
10. Cambio de Aceite (18 de Agosto 99)
11. Desarme por contaminación de aceite con bronce (19 de Agosto 99)
12. Reparación por cambio de plato (hydrosetting) y bujes (20 al 24 de Agosto 99)
13. Cambio sello de grasa araña (31 de Agosto 99)
14. Cambio Válvula Hydrosetting (20 de Septiembre 99)
15. Mantención Programada (24 de Septiembre 99)
16. Cambio cañería lubricación e intercambiador de calor (28 de Septiembre 99)
17. Cambio Contraeje y Corazas (4 y 5 de Octubre 99)
18. Cambio Filtros Lubricación (9 de Octubre 99)

19. Falla por alta temperatura eje flotante de transmisión. Cambio de Rodamiento (12 de
Octubre 99)
20. Cambio sello de polvo (25 de Octubre 99)
21. Cambio por falla Buje Exterior de la excéntrica y cambio sello de polvo. Cambio Manto
(28 y 29 de Octubre 99)
22. Falla por baja presión del poste. Cambio válvula hydrosetting (2 de Noviembre 99)
23. Falla, el poste no sube. Equipo queda trabajando como chute (5 de Noviembre 99)
24. Desarme por alta temperatura de aceite y ruido extraño. Falla mayor del eje principal en
área de la araña. El chancador queda trabajando como chute (6 al 16 de Noviembre)
Se cambia eje y cabeza (17 de Noviembre 99)
25. Correas de transmisión cortadas. Desarme por aparición de partículas metálicas en el

aceite. Cambio Buje interior de la excéntrica (quemado) (30 de Noviembre al 1 de
Diciembre 99)
26. Cambio de Manto (quebrado) (16 y 17 de Diciembre 99)
27. Correas de transmisión cortadas (21 de Diciembre 99)

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Nordberg

Soluciones de Equipos para la Minería

High-performance Engineering, Robust Technology

Main Frame Liner

High-strength steel Main Frame

Head Feed Plate

Active Crushing Motion

Bowl Retaining Wedges

Hydraulic Clearing System

Hydraulic Tramp Release

A toilet flushing tank

Cavity Level Operation: Main Screen

System Go to Go to Go to Go to Go to Go to Go to Cooling Fan

Clamping Pressure Status Release Pressure Status

Operation: Lubrication System Screen

Cooling Fan On / Off

Operation: Operating Data Screen

Reset Starter Faults

Operation: System Parameters Screen

Calibration type Calibration Procedure

Calibration Type Calibration Procedure

Actual Crusher Setting

Upper Current Desired Closed

Lower Current Upper Current

Desired Cavity Desired Cavity

Operation: Alarms and Warnings Screen

Shows date and

Clear Alarm Print

Operation: Alarm Notification Banner

Operation: System Setup Screen

Tons Per Hour

Operation: Ring Bounce Monitors Screen

Ring Bounce Monitor

Ring Bounce Monitor

Ring Bounce Tooth

System Status Return to

Operation: Maintenance Screen

• PLC is Pre-Wired for easy Installation

Lube Oil Return Temp Switch

Cooler Fan Motor Starter

Lube Oil Temp. Lube Oil Heater Starter

Note: Inputs 1-7 are spare points.

Feed Actuator Close Starter Aux I:1/5

Pressure Switch #2 I:1/11

Feed Actuator Close I:3/5

Sieve (mm) CSS=50mm CSS=38mm CSS=25mm CSS=19mm CSS=13mm

90mm 97 - 100 100

MP1000 Cone Crusher / Chancador de Cono MP1000

Location / Ubicación: Iquique, Chile

Process Information / Información de Proceso

MP1000 Crusher Specifications / Especificaciones del Chancador MP1000

Replacement / Reemplazo: Original Project / Proyecto Original

Installed Power / Potencia Instalada: 750 KW

Cavity / Cavidad: Medium Standard/ Media Standard

CSS Setting / Setting: 32mm

Capacity / Capacidad: 1.200 mtph

Crushing Limit / Límite de Chancado: Power / Potencia