JMC Projects (India) Limited QMS - PPR

QMS PPR
BU – INFRA-WATER
AUG 2019

QMS MIS Report

1
 Quality Pledge

We Solemnly affirm that ,we shall pursue to deliver, consistent quality

product, as per the standard norms and strive, for achieving customer
delight, by integrating quality management principles, & adhering best
industry practices, in our daily work.

• We dedicate our efforts, to promote quality in all ways, to avoid rework

and rejections ,to save the invaluable resource of Mother Nature.

2
 Index

Index
1 Status of Last PPR
2 Concrete Production
3 Standard Deviation
4 Customer Appreciation Latter
5 Customer Feedback Report
6 Best Practice
7 Internal Audit NCR Analysis
8 Customer Complain Analysis
9 Hydraulic Testing Status

10 Rework Cost

11 Training Reports
12 Internal Observation

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QMS MIS Report
 STATUS OF LAST PPR FTM AUG 19
Sl. No Function Previous Discussion Point Action Taken Remarks

Welding problem in handrail at one location at Welding defect rectified.

1 QMS
BWSP.
EPDM rings/ Gaskets to be stored in covered EPDM rings/ Gaskets stored in cover
building.
2 QMS store building.
.
QMS training to be conducted at NRDA site. Training in progress
QMS
3

Central party to be looked in to for rental of

4 QMS Ajax/ mixer Information .

Design mix to be followed at all locations and Design mix Implementation happening at
box arrangement / weigh batcher to be site.
QMS
5 ensured as per availability for proper batching
of concrete.
Highlighting issues with manhole covers in Work is stop at site due to fund issue.
NRDA. Shear key missing in some structures.
6 QMS Defect to be corrected and Performance of Site
QA/QC to be reviewed.

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QMS MIS Report
CONCRETE PRODUCTION
140 131.14
122.04 Infra Water Concrete Production Aug 2019
120
100 89.58 87.66
80
60
40
20 10.5
0 0 0
0
MKWS KWSP BWSP MBWS MAIP MUIP MJIP NRDA

Infra Water Concrete Production Aug 2019

Site 5917
M7.5 M10 M15 M20 M25 M30 M35 Total
MKWS   1.5   122.039   123.539
KWSP   28.69    8.87 52.021   89.581
BWSP       2.36  5.3 80   87.66
MBWS   31.47      99.67   131.47
MAIP         0
MUIP           0
MJIP     7.75   4.5   12.25
NRDA      
Total (Cum) 0 60.16 9.25 11.23 61.821 301.71 444.17 FY 19-20-Q1 FY 19-20-Q2 FY 19-20-Q3 FY 19-20-Q4

QMS MIS Report

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STANDARD DEVIATION

1
0.9 Assumed Standard Deviation value as
0.8 per IS 456 Clause No 9.2.4.2
0.7
0.6
0.5 MKWS
0.4 M10 to M15 3.5N/mm2
0.3
0.2
0.1 M20 to M25 4.0N/mm2
0
M-15 M-20 M-25 M-30 M-35 M-40 M-45 M-50 M-55 M-60 KWSP

M30 to M50 5.0N/mm2

BWSP
Concerns

NO CONCERN / SD VALUES ARE

WITHIN TOLLERANCE
NRDA

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QMS MIS Report
 Quality Rating
100.00
Quality Rating Infra Water Aug 2019 90.00 90.00 90.00
90.00 85.00 85.00 85.00 85.00 85.00
Site Overall Rating Product Rating 80.00 77.00
80.00 80.00
75.00
BWSP 70.00 68.00 70.00 68.00
68.00

NRDA 00.00 00.00 60.00

50.00
MKWS 75.00 77.00
40.00
KWSP 85.00 90.00
30.00
MBWS 86.00 89.00 20.00

MUIP 80.00 85.00 10.00

0.000.00
MAIP 85.00 90.00 0.00
BWSP NRDA MKWS KWSP MBWS MUIP MAIP MJIP

MJIP 80.00 85.00 Overall Rating Product Rating

100.00
Quality Rating INFRA Water
80.00
INFRA Overall Rating Product Rating 60.00

FY 18-19-Q2 61.63 80.19 40.00

20.00
FY 18-19-Q3 76.42 85.62
0.00
FY 18-19-Q2 FY 18-19-Q3 FY 18-19-Q4 FY 19-20-Q1
FY 18-19-Q4 86.77 89.15
Quality Rating INFRA Water Overall Rating Quality Rating INFRA Water Product Rating
FY 19-20-Q1 79.22 80.33

QMS MIS Report

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 Customer Appreciation

QMS MIS Report

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 Customer Feedback Report
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ANALYSIS OF CUSTOMER SARTISFACTION 5
REPORT- INFRA WATER
JMC 4

  2019 (H1) 3
Average of
MKW Water for
Criteria BWSP NRDA MUIP MAIP MJIP KWSP MBWS 2019 H1 2
S
1

0
Resource mobilization, 4 5 3 3 5 4 4 5 4 ). es ng T
(timely deployment of plants wer vic pi EN
r e SM
& machinery, shuttering po /S
e ke SE
an t use S
m c A
material & manpower).
l & o du Ho LL
ia r A
Quality of Resources er P R
4 5 3 4 4 4 4 4 4 at of VE
deployed y O
Axis Title gm lit
r in Q ua
tte
shu
Adherence with stipulated 3 4 3 3 4 2 3 4 3 y,
ner
time schedule hi
(Achieving mile stones, etc.) ac
m
&
n ts
a
Quality of Product / Services 4 4 3 4 4 4 4 4 4 f pl
to
Team Work 4 5 3 5 4 4 4 5 4 en
ym
4 5 3 5 4 4 4 4 4 plo
EHS Practices de
Housekeeping 4 4 2 5 4 4 4 4 4 ely
m
, (ti
Response time of Project 4 5 3 4 5 4 4 4 4 tion
team a
liz
o bi
Overall Customer 4 5 3 4 4 4 4 4 4 m
e
Satisfaction u rc
so
OVER ALL ASSESMENT VG EXEC G VG VG VG VG VG 4 Re

QMS MIS Report

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INTERNAL AUDIT NCR ANALYSIS
45
16.00
15.00
40

35 14.00

30

12.00
25

20
10.00
10.00
15

10
Axis Title 8.00

0 6.00
g n n R R R
on tin tio on tio NC NC NC
iv si a a ati c L 5.00 5.00
5.00
ro up
d m rv A EN ED AL
or se ve OP OS
p d nf e cti L ER
ice ga
n
ed
I
-P
r
rr
e C OV
erv n nt .4 o 4.00
s ati e 5 C
d re um 8. &
an - C c ity 3.00
n o m
tio 5.
2 fd nfi
r
duc 7. olo co
o r 2.00
f pr ont on 2.00
C -N
lo 3- .2
ntro .5. 10 1.00
o 7
1 -C
5. 0.00
0.00
0.00 0.00
0.00
0.00 0.00 0.00
0.00
0.00 0.00
0.00
0.00 0.00
0.00
0.00
8. 0.00
BWSP NRDA MKWS KWSP MBWS MUIP MAIP MJIP

Closed Total Open

UPTO AUG 19 AUG 19

QMS MIS Report
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 Internal Audit NCR
Site Name Description Audit Date Action required

MKWS 1) DI Fitting Kept on direct ground .  16 &18/7/2019

1) DI Fitting Kept on direct ground.

2) Cement bags kept in store found in
lumps condition.
3) No shear Key , Cover block &
Reinforcement spacing are not found at
MBWS ESR Concrete Beam 12&13/08/2019  
4) Wall to wall joint gaps are filled by
plastic bags etc. (Intake well )
5) Curing tank made near to lab area.

 
1) One drain slab precast found in
NRDA cracked conditions at RD19-15 Jn. From 27 &28/9/2019  
SEC-16.  
QMS MIS Report
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 Internal Audit NCR

Site Name Description Audit Date Action required

2) Poor finishing of one drain slab and

found in irregular shape. Extra
reinforcement should be require for
cutting at Sec-16, Rd 19-15.
3) One electrical trench sidewall found
in damage conditions with side drain
slab found in irregular shape at Sec-5,
NRDA Rd 3-6 Jn. 27 &28/9/2019  
4) Extra reinforcement should be
require for cutting in those places
available at Sec-5, Jn 19-15
5) Some portions of Roadside curve
PCC found in cracked conditions.

QMS MIS Report

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 Customer Complaints

Critical Vs Non Critical

Description MKWS KWSP BWSP MBWS MAIP MUIP MJIP NRDA Total

Open Complaints 7
Since Previous 0 0 0 0 0 0 0 0 0 6 6
Month 6

5
Total Complaints 4
Issued in Current 7 0 0 6 0 0 0 0 13
Month 3

2
1
1
Complaints Closed
in current month 7 0 0 6 0 0 0 0 13
0
Critical Non Critical (blank)

Balance Open 0 0 0 0 0 0 0 0 0
Complaints

QMS MIS Report

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 Internal Customer Complaints Trend Analysis

Trend Analysis Aug 2019

53.85%

60.00%

50.00%

40.00%

30.00%

20.00%

7.69%

7.69%

7.69%
7.69%

7.69%

7.69%
10.00%

0.00%
0.00%

QMS MIS Report

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HYDRAULIC TESTING STATUS

Type of Pipe Length of Pipe Tested Pressure

Sl. No. Project Name Dia. of Pipe Line Remarks
Line (KM)

MS/DI/RCC Pipe Laying

NIL

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QMS MIS Report
 REWORK COST

Sl. No Project Name Rework Cost Remarks

NIL

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QMS MIS Report
Quality Walk & Training snaps @MJIP

QUALITY TOOL BOX TRAINING AT SITE

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QMS MIS Report
Training Function
Infra Water
Site No. of Avg.Trg.Time Total Man- Topics Covered Training - Total Man Hrs
Participants (Min) Hrs
*Training on Earth work& Masonary work,Training on 100
HDPE fit up & pipe line hydro testing &
MKWS 76 60 76 commissioning,Training on PQP,QMS,RFI&IMIR.Training on 93.00
Quality control tests & method statement & ITP,Training 90
about Reinf , shuttering & concrete works.
**Method statement and ITP
*Earthwork and Masonary work 80
KWSP 35 80 35.00
*DI pipe fit up Inspection procedure 76.00
*DI pipe hydro testing and commisioning
*QMS *Reinforcement works *DI Pipe fit up*Pipeline 70
BWSP 35 40 24.00
Hydro-Testing
Reinforcement, shuttering & concrete work,Reinforcement,
MBWS 54 40 36 shuttering & concrete work,Quality control tests & Road 60
restoration work and tests.
 RFI & IMIR,Quality Control Test,Reinforcement Concrete &
Shuttering.Quality Control Test (Aggregate,Soil & 50
MAIP 38 78 13 Cement),Rshuttering & Control Works,Brick & Massonary
Work,PQP & QMS,MOS &ITP,HDPE & DI Pipe Fit up &
Laying Procedure & Pipe Line Hydrotest Procedure.
40 36.00
35.00
MUIP 0 0 0
30
24.00
(1) Quality control tests (2) PQP & QMS (3)Quality control
tests-Aggregate,Cement & Sand (4) RFI & IMIR (5) MS Pipe 20
MJIP 186 30.00 93.00 Laying - Visual , Fitup , Ultrasonic test (6) Method
Statement of Pipe Laying (7) MS Pipe fabrication , Fitup, 13.00
Welding procedure, NDT Test, Hydro Test
10
NRDA
0.00 0.00
Total 424   277   0
MKWS KWSP BWSP MBWS MAIP MJIP NRDA MUIP

QMS MIS Report

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Training Function

Training programe on pipe laying and welding procedure,

Faculty – Mr. Manoj Seth and Mr. Amit Banik ,
Topic covered- Marking of alignment, ROW & Ground level recording , Survey & Marking of alignment ,
Trench Excavation , Bedding, Pipe lowering , Joints fit up, Welding, SAW welding, SMAW welding, Welding
positions, Welding consumables, Welding Electrodes, Welding Nomenclature, Welding visual defects, Field
Joint Guniting & Coating
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QMS MIS Report
 JMC Projects (India) Limited QMS – MIS MJIP

INSPECTION AT PIPE FABRICATION YARD- NVDA Representatives witness the hydro testing of MS
pipe at fabrication yard Bagh

QMS MIS Report

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JMC Projects (India) Limited QMS – MIS MJIP

INSPECTION AT PIPE FABRICATION YARD- NVDA Representatives

witness the Ultrasonic test and final dimensions of MS Pipes.

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QMS MIS Report
 Soil Compaction Test @MJIP

Soil compaction test at pipe

laying site by sand
replacement apparatus.
Location – CH- 7.800 to 8.100

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QMS MIS Report
Motivation Program:
The Certificate and Award has been presented the best performer from KWSP:
Quality Meeting conducted in our KWSP Site:

At Borigumma Office
Quality Walk & Training snaps in WTP Area’s:

At WTP
Good Pratcices -Curing & Starter using snaps:
WTP Office SB
Building Nuagam
ESR
Curing Snaps:

SB Nuagam ESR

WTP/Office Building
Snap
Good practices Snaps:
Dengapadar ESR Column’s
Murthahandi ESR Raft
Shuttering
Shuttering
Cube’s & Slump Taken Snaps:

WTP/BW
Raft
casting

WTP/Office
Building Raft
casting
DOC Marking snaps in Structures:
Reinforcement Bars Cement Wash Snaps:
WTP/MBR
Reinforcement Katharagada ESR
DI pipe’s laying trenching depth Lubricant checking snaps:

Sargiguda Area

SB
Nuagam
Area

SB
Nua
gam
area
DI Pipes Shuttering materilas Storage snaps at Borigumma
Store@KWSP
Best Photograph/Good Initiative

Training Program conducted for Engineers and Supervisors@BWSP.

QMS MIS Report

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 JMC Projects (India) Limited QMS - MIS Best Photograph/Good Initiative
Best Photograph/Good Initiative@BWSP Best Photograph/Good Initiative

1. Proper surface cleaning and Honeycomb rectification done at 2. Surface cleaning and painting work of Janmohammadpur ESR.
Moltola IPS Roof slab.

QMS MIS Report

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JMC Projects (India) Limited QMS - MIS

Best Photograph/Good Initiative@BWSP

3. Surface cleaning and painting work of Olapur ESR.

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QMS MIS Report
JMC Projects (India) Limited QMS - MIS

WTP Boundary wall work in progress @KDWS

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QMS MIS Report
 JMC Projects (India) Limited QMS - MIS

Before & After Photographs@BWSP Before & After Photographs

Before After Before After

QMS MIS Report
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JMC Projects (India) Limited QMS - MIS

Before & After Photographs@BWSP Before & After Photographs

Before After Before After

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QMS MIS Report
JMC Projects (India) Limited QMS - MIS

Before & After Photographs@BWSP

Before After Before After

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QMS MIS Report
JMC Projects (India) Limited QMS - MIS
Before & After Photographs

Rejected After Rejected Highly silt Sand After

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QMS MIS Report
JMC Projects (India) Limited QMS – MIS (MBWS)

Before After
42
QMS MIS Report
JMC Projects (India) Limited QMS – MIS (MKWS)

Before After
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QMS MIS Report
SITE OBSERVATION - NRDA

Extra reinforcement should be require for cutting in those

Some portions of Roadside curve PCC found in cracked
places available at Sec-5, Jn 19-15.
conditions..
.
QMS MIS Report . 44
SITE OBSERVATION - MBWS

Reinforcement kept on floor @Floor @intake. Cement bags kept in store found in lumps condition.
45
QMS MIS Report
SITE OBSERVATION - MBWS

1) No shear key found on earlier beam concreting-ESR .

DI fittings kept directly on ground.
2) Cover Block & Reinforcement spacing not found as per
QMS MIS Report drg. 46
SITE OBSERVATION - BWSP

Line length of Mathurapur ESR Boundary wall found mismatched.

.
QMS MIS Report
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SITE OBSERVATION - BWSP

Surface cleaning of Conical wall fo bakharpur MS piped/ Structural steel at all Project locations like IPS,
ESR should done before painting work.. WTP etc. need to be painted on Priority. 48
.QMS MIS Report
SITE OBSERVATION - BWSP

Stacking of Steel/ISMB/MS Pipe/Valves etc. need to MS pipe should dispatch from yard to site after
rectify at store yard. Warping, Coating.

QMS MIS Report

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SITE OBSERVATION - MKWS

Approach Bridge beam found bulged & must be repair as PHE area plinth beam finishing must be done properly
per procedure @MKWS. @MKWS.
QMS MIS Report
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 JMC Projects (India) Limited QMS - MIS

Location: MJIP-NJPTS Pipe laying site, Chainage-19.600 KM KM(PS-

1 to PS-2).
Description: On 22-08-19 during site visit, we found that,
1. Field joint welding done by UNQUALIFIED Welder.
2. Multiple Crack Observed on Weld Joint
3. Burn Through and Blow Hole Observed on Weld Joint
Corrective action- Defective welding completely removed by
grinding and Re welding done by
Qualified Welder in the presence of concern person.

QMS MIS Report

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SITE OBSERVATION - KWSP
47 bags of cement are found in hardened conditions at
Katharagada ESR location due to improper stacking, which
had already suppiled to sub-contractor.
QMS MIS Report
Maximum dumped Coarse aggregates are found in
irregular shape & Size, Oversize, Flaky & Elongated type. -
Aggregates already rejected.
52
SITE OBSERVATION - KWSP
Improper stacking of rubber gasket at Borigumma Store-
Already stored in a suitable place.
QMS MIS Report
Some Reinforcement bars were going to be rusted due to
monsoon & improper stacking- Already done for cement
wash..
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 SUPPORT REQUIRED FROM SITE

 Site Quality Engineers/Manager must give 10 no's of observation each month

from site.

 Customer complain & Vendor NCP must be send to NIO office.

QMS MIS Report

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 JMC Projects (India) Limited QMS - PPR

QMS MIS Report

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