Bitte decken Sie die schraffierte Fläche mit einem Bild ab.

Please cover the shaded area with a picture.

(24,4 x 11,0 cm)

Learning Bite - Pulse OEE Basics

Get an overview of Pulse OEE

A IT MA
Table of Content

1Pulse General: What is OEE?

2Structure of Pulse OEE (iGate)
3Overview Monitoring
4Overview Reporting
5Tracing
6Dashboard
7How to learn more?

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 2
Table of Content

1Pulse General: What is OEE?

2Structure of Pulse OEE (iGate)
3Overview Monitoring
4Overview Reporting
5Tracing
6Dashboard
7How to learn more?

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 3
1 - What is OEE?
OEE …

› is an abbreviation for Overall Equipment Effectiveness

› is an Industry Standard
› is a Key Performance Indicator (KPI) for production and areas close to production
› shows the effectiveness of a machine (or lines)

Availability
Goal:
Identify the
efficiency
of machines and their
OEE optimization
Quality Performance

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 4
1 - OEE Calculation

Availability Performance Quality

OEE

Availability  takes into account all events that stop planned

production

Performance takes into account all minor stops and speed

losses that prevent the machine to reach the
maximum

Quality takes into account manufactured parts that do not

meet quality standards, including parts that need
rework

A IT MA 01/04/2021
Internal Stefan Holz, © Continental AG 5
1 - Time model

Downtimes

Losses

A IT MA 01/04/2021
Internal Robert Duscher, © Continental AG 6
Information Flow - Events

UN

MACHINE_INFO
IT S
_P
RO RES
G
R OG
ES _ PR
S IT
UN

Events

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 7
Table of Content

1Pulse General: What is OEE?

2Structure of Pulse OEE (iGate)
3Overview Monitoring
4Overview Reporting
5Tracing
6Dashboard
7How to learn more?

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 8
iGate – General Structure

Change Over

› Monitoring: Get awareness of the state of machines and process downtimes (online)

› Reporting: Collect data to display OEE key figures Availability, Performance and Quality
Rate, … (created after configured time periods)

› Tracing: Logging of information about when and where which event was handled

› Dashboards: Individual collection of frequently displayed reports

› Admin: General administration

A IT MA 01/04/2021
Internal Robert Duscher, © Continental AG 9
Table of Content

1Pulse General: What is OEE?

2Structure of Pulse OEE (iGate)
3Overview Monitoring
4Overview Reporting
5Tracing
6Dashboard
7How to learn more?

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 10
Monitoring – State Monitor

› The State Monitor report shows the current

equipment states
› For each equipment, information such as
time state and used material are displayed
› For each equipment, the color of the cell
indicates the particular time state.

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 11
Monitoring – Log Book

› The Log Book report features a detailed overview over the chronological course of
equipment messages, like time states

› The Log Book allows you to change the displayed message type

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 12
Monitoring – Time State Adjustment

› The TSA feature allows to change existing time states or time range (permission required)
› Reasons to change the time track:
- A general downtime (like equipment defect) will be categorized after repair
- Several Failure Catalogs can be maintained

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 13
Monitoring – Equipment Monitor

› This Report shows the current time state for each equipment under the node selected from
the tree.
› The equipment states appear in different colors indicating the corresponding time states
from the time model.

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 14
Monitoring – Fab Layout

› This report shows a map of the selected area, with all equipment and their time states.

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 15
Monitoring – SOT Values
Performance 
 ( IdealCycleTime  PartsProduced )
 OperatingTime

› For the performance calculation the ideal cycle time (also called SOT Value) is needed
› SOT Values are maintained via channel key combinations (ckc’s)
› Opportunity to show all SOT CKC’s assigned to a specific equipment
› Trend Report of single CKC’s available

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 19
Monitoring – Change Over Pulse 3.0

only available for lines

› This Report provides information about the:

- emptying time,
- setup time,
- filling time,
- rampup time.

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 20
Monitoring – Change Over Pulse 3.0

only available for lines

› This Report provides information about the:

- emptying time,
- setup time,
- filling time,
- rampup time.

A2C1 A2C1
emptying time = t1 - t0

t0 t1

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 21
Monitoring – Change Over Pulse 3.0

only available for lines

› This Report provides information about the:

- emptying time,
- setup time,
- filling time,
- rampup time.

A2C2 A2C1
setup time = t2 - t1

t2 t1

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 22
Monitoring – Change Over Pulse 3.0

only available for lines

› This Report provides information about the:

- emptying time,
- setup time,
- filling time,
- rampup time.

A2C2 A2C2
filling time = t3 - t2

t2 t3

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 23
Monitoring – Change Over Pulse 3.0

only available for lines

› This Report provides information about the:

- emptying time,
- setup time,
- filling time,
- rampup time.

A2C2 1st part (t3)

rampup time = t4 - t3
A2C2 100th part (t4)

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 24
Table of Content

1Pulse General: What is OEE?

2Structure of Pulse OEE (iGate)
3Overview Monitoring
4Overview Reporting
5Tracing
6Dashboard
7How to learn more?

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 25
Reporting

› The Pulse OEE Reporting provides several

reports by means of the logged machine
information.
› There are different report types available:
Trend, Compare and Detail
› Reports are created after a preset time for a
defined time period. For example, shift
report is cumulated after shift, day report
after day, weekly report after week and so
on…

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 26
Reporting – Time Analysis

› The Trend report shows the time states over a defined

time period
› The Compare report compares all equipment under
the selected hierarchy node to each other
› The Detail report provides a detailed summary of the
time states for a equipment or group within the defined
time period

Trend Report

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 27
Reporting – OEE Analysis
OEE Analysis

› The Trend report shows the OEE indexes over a

defined time period.
› The Compare report shows the percentage of the
OEE indexes for each equipment.
› The Detail report provides a detailed summary of the
OEE indexes for a tool, cluster, or group within the
defined time period.

Trend Report

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 28
Reporting – OEE Analysis
Performance Analysis

› The Trend report shows the performance over a

defined time period.
› The Compare report shows the performance of each
single equipment within the current node for a
defined time period.
› The Detail report provides a detailed summary of
the performance for each equipment within the
current node and each used channel key
combination (use case) for a defined time period.

Trend Report

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 29
Reporting – OEE Analysis
Quality Rate Analysis

› The Trend report shows the quality rate over a

defined time period.
› The Compare report shows the quality rate of each
single equipment within the current node for a
defined time period.
› The Detail report provides a detailed summary of
the quality rate for each equipment within the
current node and each used channel key
combination (use case) for a defined time period.

Trend Report

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 30
Reporting – OEE Analysis

› The Trend report chart shows an analysis of the overall frequency of events, differentiated
by the chosen time unit.
› The Compare report displays the number of events for each equipment within the current
node as numerical values
› The Detail report provides a detailed summary of the frequencies for each event or event
group.

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 31
Table of Content

1Pulse General: What is OEE?

2Structure of Pulse OEE (iGate)
3Overview Monitoring
4Overview Reporting
5Tracing
6Dashboard
7How to learn more?

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 32
Tracing

› The Tracing report shows a chronological history of the states an equipment has passed
within the given time period

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 33
Table of Content

1Pulse General: What is OEE?

2Structure of Pulse OEE (iGate)
3Overview Monitoring
4Overview Reporting
5Tracing
6Dashboard
7How to learn more?

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 34
Dashboards

› Only users with the appropriate permissions are able to create dashboards.

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 35
Table of Content

1Pulse General: What is OEE?

2Structure of Pulse OEE (iGate)
3Overview Monitoring
4Overview Reporting
5Tracing
6Dashboard
7How to learn more?

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 36
How to get more information?

› There is a Pulse wikipage in Connext › Depending on your region you can contact:

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 37
Thank you
for your attention!

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 38
Monitoring – SOT Values
SOT Module basics

› The SOT Channel defines the production keys which are used to differ the use cases from
each other
SOT Channel Example 1

Material Number Process Group SOT Value

A2CTEST PulseTest 10 sec
“ “ “
A2CTEST PulseTest2 15 sec

SOT Channel Example 2

Material Number Product Version SOT Value

A2CTEST 1234 10 sec
“ “ “
A2CTEST 1235 15 sec

A IT MA Monday, January 04, 2021

Internal Stefan Holz, © Continental AG 39