Bitte decken Sie die schraffierte Fläche mit einem Bild ab.

Please cover the shaded area with a picture.

(24,4 x 11,0 cm)

Pulse Line OEE 2.7.x: Quick Intro & Admin Guide

For Training Purposes – MA Learning Bite

www.continental-corporation.com
All Rights Reserved
A IT MA
Table of Content

1 Pulse General: What is OEE?

2 OEE Procedures (HBS/CEP)
3 Line w/ Output &Reference Equipment
4 Line OEE Configuration
5 Summary

A IT MA CEP Monday, January 04, 2021

Public P.Gál © Continental AG 2
1 - What is OEE and its Goal?
OEE is
an Industry Standard

a Key Performance Indicator (KPI) for production and areas close to production

and it describes the effectiveness of a machine (or lines)

Availability

OEE
Quality Performance

Goal: Identify the efficiency of machines and their optimization

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 3
1 - OEE Calculations acc. to Procedure
Pulse General
OEE = Equipment Availability x Performance x Quality Rate

EquipmentAvailability 
 OperatingTime
 LoadingTime....

Performance 
 ( IdealCycleTime  PartsProduced )
 OperatingTime

QualityRate 
TotalPartsProduced   FailureParts
TotalPartsProduced

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 4
1 - OEE Facts and Features
Pulse General
Fulfills the Continental Automotive Procedure for OEE (cam0600429)

Reduces Network Traffic (due to using a caching mechanism)

Allows to Categorized Recorded Downtimes (with an web based user front end)

Includes OEE reporting

Offers Configurable Dashboards

Allows Configurable Analyze and Reporting Hierarchies

Allows Configurable Failure Catalogs

Creation of Catalogs based on cam0600429

Flexible Assignment to Machines or Nodes

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 5
1 - Benefits Pulse
Pulse General
Efficiency Improvement of Equipment

Real-time Evaluation of Equipment

Presents the Potential of Production

Time and Failure Analysis (recipe execution time, material tracking etc.)

Calculation of Productivity index ref. to Conti OEE

Effective Online Monitoring, Reporting and Tracking with up-to-date WEB technology

Flexible Administration of Equipment Models

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 6
1 - OEE Equipment and Line Reporting*
OEE Trend Analysis

› „Traditional“ OEE Reporting › OEE Line Reporting

OEE Reporting is based on cumulated values under Line OEE Trend Analysis is based on the Output and
the knode “BS1.1” (sum of all down and up time) Reference Equipment

* Note: Line OEE Reporting is available since Pulse Baseline 1 which is WW rolled out in 63 Locations

A IT MA CEP Monday, January 04, 2021

Public P.Gal © Continental AG 7
1 - OEE Equipment and Line Reporting*
OEE Detail Analysis

OEE Detail Analysis available

for both Line and Equipment
Reporting

Note: OEE:Overall Equipment Effectiveness

TEEP: Total Effective Equipment Performance

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 8
1 - WW Roll-out Status Pulse Baseline I
Connext Page (2.7x)

Pulse Baseline I is officially closed successfully. The

next Baseline II will be roll out from Mid of May
Preparation is ongoing

http://connext.conti.de/wikis/home?lang=en-us#!/wiki/W2ee58e8bb46c_4444_a969_a84ce9953c29/page/PULSE%20Ba
seline%20I%20-%20Complete

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 9
Table of Content

1 Pulse General: What is OEE?

2 OEE Procedures (HBS/CEP)
3 Line w/ Output &Reference Equipment
4 Line OEE Configuration
5 Summary

A IT MA CEP Monday, January 04, 2021

Public P.Gál © Continental AG 10
2 - Line OEE Key Figures
Procedures and Guideline

› Line OEE calculation is based on CAP0607935 OEE Overall Equipment Effectiveness

› HBS plants reporting since Jan2016 related to CAP0607935
› CEP extended the OEE Procedure with the Line OEE Defintion CAM0600429-02
› Gives you line related key figure (Quality rate, Line output, Availability )
› Downtime categorization is only needed for one equipment in the line (reference eq’)

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 11
Table of Content

1 Pulse General: What is OEE?

2 OEE Basic Definition and Procedures
3 Line w/ Output &Reference Equipment
4 Line OEE Configuration
5 Summary

A IT MA CEP Monday, January 04, 2021

Public P.Gál © Continental AG 12
3 - Line Definition / Line OEE
Line Output and Fail Parts

› Line OEE is a definition method to get an different view to equipment

› See equipment related to a line
› Take care about parallel equipment
› Take care about output equipment

› A calculation method to get line related values from Pulse OEE

› Line output
› Fail parts of the line

› Line OEE shows you the typical OEE key figures, but line based

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 13
Line Definition with Reference and Output Equipment
System Border (Line)

The production line is defined through several single equipment and system border System border

IdealCT_LineMax = max(IdealCT EQ1-n)

Equipment 3.1 EQ_REF EQ_OUT

IdealCT_EQ3.1 OK
Equipment 1 Equipment 2 Equipment 4 Equipment 5 Equipment 6 Equipment 7
GoodParts
OutputEQ
IdealCT_EQ1 IdealCT_EQ2 IdealCT_EQ4 IdealCT_EQ5 IdealCT_EQ6 IdealCT_EQ7
Equipment 3.2

IdealCT_EQ3.2

NOK NOK NOK

FailurePartsLine

NOK Parts NOK parts are rejects at all equipments.

FailurePartsLine Sum of all NOK Parts
GoodPartsEQ_OUT: Number of "OK parts" at the end of the line.
EQ_REF Reference single equipment; will be used as representation of all time based calculations.
Ideal_CT Theoretical line cycle time
System border Defines the equipments that belong to the Line

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 14
3.1 Line OEE - Availability
Definition of Line Availability

› The availability will be calculated like for single equipment based on the defined line
reference equipment (EQ_REF).

OperatingTimeEQ _ REF
LineAvaila bility 
LoadingTimeEQ _ REF

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 15
3.2 Line OEE – Quality Rate
Definition of Line Quality Rate

› The quality rate will be calculated with all fail parts of the line

LineQualityRate 
 GoodParts OutputEQ

 GoodParts OutputEQ

 GoodParts   NOKParts
OutputEQ EQ
 GoodParts OutputEQ  FailurePartsLine
System border

The production line is defined through several single equipment and system border

EQ_REF EQ_OUT

OK GoodParts
Input Equipment 1 Equipment 2 Equipment 3 Equipment 4 Equipment 5 Equipment 6 OutputEQ =
988 parts

2 pcs 3 pcs 7 pcs

NOK NOK NOK

FailurePartsLine = 12 parts

Legend:
Data collection point
FailurePartsLine: NOK parts (runs) from all stations
GoodPartsEQ_OUT: OK parts (runs) from the defined Output Equipment
Quality Rate = 98,8 %

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 16
3.3 Line OEE - Performance
Definition of Line Performance I

› The Performance will be calculated against the Operating Time of the defined Line
reference Equipment (EQ_REF).

› As ideal cycle time the maximum cycle time of all line related equipments. Parallel
equipments have to be considered.

LinePerformance   ( IdealCycleTime  (GoodPartsOutputEQ  FailurePartsLine))

LineMax

OperatingTimeEQ _ REF

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 17
Line OEE – Performance
Definition of Line Performance II

› Handling of parallel equipments inside a system

› In the following example the ct would be 20 sec. For parallel equipment, the ct has to be
divided through number of equipments: ct = 1/(1/30sec + 1/30sec + 1/30sec) = 10 sec
Line Equipment Ideal Cycle Time
Line 1 Equipment 1 OP10 10,0
Line 1 Equipment 2 OP20 30,0
Line 1 Equipment 3 OP20 30,0 Parallel machines
Line 1 Equipment 4 OP20 30,0 reference ct =10 sec
Line 1 Equipment 5 OP30 20,0
Line 1 Equipment 6 OP40 15,0 Highest cycle time in the OP
e.g. Product A = 20,0 sec/Line
Line 1 Equipment 7 OP50 8,0

Ct 30sec
1
IdealCycle Time Paralell 
1 1 1
Ct 10 sec Ct 30sec Ct 20sec  
CT PEQ 1 CT PEQ 2 CT PEQN
junction Ct 30sec

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 18
Navigation Tree
Line OEE

› L: Node is flagged as line

› R: Reference equipment – used for time relevant aspects

› O: Output equipment - counting of good parts produced

› Sub node: Represent parallel equipment

Note: Output and Reference Equipment can be the same

The letters L/O/R are only visible in the Navigation Tree for End
User Interface and not in the Admin Mask

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 19
Table of Content

1 Pulse General: What is OEE?

2 OEE Basic Definition and Procedures
3 Line w/ Output &Reference Equipment
4 Line OEE Configuration
5 Summary

A IT MA CEP Monday, January 04, 2021

Public P.Gál © Continental AG 20
4 - Quick Config´
Create Analysis Hierarchy

Create your Node for Application

Pulse. Also the Customer Field Set and
Time State Catalogues to be defined

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 21
4 - Quick Config´
Create Analysis Node

Create your Sub Node with your

line (Checkbox Line to be used)

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 22
4- Quick Config´
Add Tools (Equipment)

Add your equipment to

the correspondent Line /
Business Unit Structure

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 23
4- Quick Config´
Define Reference Equipment

- Select your Reference Equipment /

Edit
- Activate Check Box “Line Reference
Equipment”
- Select SOT Channel Key Combination
(Product Name / Process Group)

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 24
4- Quick Config´
Define Output Equipment

- Select your Output Equipment / Edit

- Activate Check Box “Line Output”
- Select SOT Channel Key Combination
(Product Name / Process Group)

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 25
4- Quick Config´
Line / Output / Reference EQ – Log Book

Messages can be seen immediately in the Log Book

based on simulation data by “awesome client”

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 26
4 Quick Config´
Line / Output / Reference EQ – Reporting

Pulse Reporting can be seen when the scheduler (OEE and

SEMI E10) has run successfully

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 27
Table of Content

1 Pulse General: What is OEE?

2 OEE Basic Definition and Procedures
3 Lines, Output & Reference Equipment
4 Line OEE Configuration
5 Summary Line OEE

A IT MA CEP Monday, January 04, 2021

Public P.Gál © Continental AG 28
5- Summary
Line OEE Time Analyse Report

› Line OEE – Time Analyze Report

› Line will be represented by reference equipment

› Report show values from reference equipment

› Reference Equipment is named in the reporting

header

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 29
5 - Summary
Line OEE Quality

› Line OEE – Quality Rate Report

› Good Parts Pcs*: Good parts from Output Equipment

› Fail Parts Pcs*: Fail parts from every line equipment

› Produced Parts Pcs*: Good + fail parts

› Output equipment will be displayed in report header

*Pcs => Pieces

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 30
5- Summary
Line OEE Performance

› Line OEE – Performance Analyze Report

› Operating time will be taken from reference

equipment for performance calculation

› Cycle time max will be taken from line related

equipment (unique SOT combination)

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 31
5- Summary
Line OEE

› Line OEE – OEE Report

› OEE is the product of the three key figures

› Performance (Performance Analyze Report)

› Quality rate (Quality Rate Report)

› Availability (Time Analyze Report)

› Fail Parts Pcs: Fail parts from every line equipment

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 32
Actual Cycle Time
how does the actual cycle time calculation work?

Parts Produced: Amount related to the product and selected time period
Operating Time: Total time related to the product and selected time period

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 33
Thank you
for your attention!

A IT MA CEP 01/04/2021
Public P. Gal © Continental AG 34
Participants (26)

A IT MA CEP Monday, January 04, 2021

Public P. Gal© Continental AG 35