13th - 14th June 2011 Milan Training / GTP-GTM-PCE Part 1

THERMOFLOW GT PRO
AGENDA

- Introduction to Thermoflow software (slides from

presentation file 0 Introduction Milano 13-17 Jun 2011 )

- Relationship between Thermoflow and dsenergy

- Modification from TFLOW20 to TFLOW21 (in the relevant

topics)

- Overview - When to use the programs:

Abstracts on GT PRO, GT MASTER, PDE and PEACE

- PDE as quick start to GT PRO

- GT PRO structure and input menus / GT PRO output menus and

graphics

- Components: Gas turbine, HRSG, Water system

1
 GTPro and GTMaster in TFLOW 20 and 21

Original
release

Slight modification
  Important concept
    On design
    Off design

dsenergy Srl 2
 PDE – GT PRO – GT MASTER - PEACE  

- Rough analysis: PDE

 

- On-design GT PRO

 
- Off-design GT MASTER 

- Plant design and construction cost: PEACE

3
 Plant Development Path

TASK TOOL
Concept Plant Design Expert (PDE)
Initial plant design GT PRO
Optimization of plant at GT PRO + PEACE
design
Explorations at off-design GT MASTER
Optimization of off-design GT MASTER + PEACE
Final plant details GT MASTER + PEACE

4
Quick start with PDE (Plant Design Expert)

Launch PDE and set units (“Options”> “Units”): SI with°C, t/h

Fast example of a power station with following data:

·      Site altitude 200 m (red and bolded = modification)
·      Ambient temperature 15 °C
·      Humidity 60%
· Cooling water open loop “yes” - temperature 15°C –
“no”limit
·      Cogeneration – Nat. gas – no fuel limit – Plant Power
400MW
·      1 process steam and 1 process water – make up water 15°C
·     1st process steam 15 barg (note for THF :16 bara), 250 °C,
50 t/h,
90% return at 90°C
·      Process water 2,000.- t/h – 100/60°C, 100% water return
·      50 Hz – Available new only – All manufacturers
·      50% efficiency – 50% capital cost
·     GE9001H –– compute –– error on stack temperature !!

5
6
7
8
Now we go back and change the water input:

·     20 t/h water

·     Choose again GE9001H as GT

9
GT PRO 21.0 dr.ing. Aldo de'Bonis - T3500 Ambient
Gross Power 470837 kW 50 M 0,9895 P
Net Power 457731 kW 15 T
99,97 p
Aux. & Losses 13106 kW 455,9 T 60% RH
LHV Gross Heat Rate 6248 kJ/kWh 372,7 M
LHV Net Heat Rate 6427 kJ/kWh
LHV Gross Electric Eff. 57,62 % Stop Valve 153178 kW
LHV Net Electric Eff. 56,01 %
Fuel LHV Input 817190 kWth
Fuel HHV Input 906766 kWth
Net Process Heat 39085 kWth Cold Reheat

24,13 p 0,0483 p
537,8 T 32,27 T
27,14 p 390,5 M
287,7 T 405,5 M
366,7 M
0,0981 M
4,047 p
251,7 T
18,91 M

0,9895 p Hot Reheat

89,15 T
2442,4 M

to HRSG

LP IP HP CH4 0,9895 p
58,78 M 15 T
817190 kWth LHV 2383,6 M
LPB IPB HPB 60% RH
4,482 p 25,97 p 105,3 p
147,8 T 226 T 314,8 T 0,9796 p
24,16 M 38,82 M 372,7 M 15 T
2383,6 M
187,3 T 268 T 507,8 T
167,7 T 241 T 329,8 T
1,024 p
38,41 T 634,7 T
466,2 M Includes DB 2442,4 M
GE 9001H
(Physical Model #114)
@ 100% load
317659 kW

GT PRO 21.0 dr.ing. Aldo de'Bonis - T3500

p [bar] T [C] M [t/h], Steam Properties: IFC-67
06-12-2011 07.40.14 File = D:\TFLOW21\MYFILES\PDETMP.PDE

Discussion on graphic output (default screen).....

10
.....or text output (View menu).

11
PDE graphic and text output are the same as GTPro

  

Focus on the short time required for a raw but complete

plant design with technical and financial results

Inputs are limited but are all the necessary ones for defining
such a cycle

Investment analysis

12
Closing the window this menu appears

For an investment analysis

these are necessary inputs

This result will appear

after computation
13
 But PDE is just a guide line to show which are
necessary inputs for a design

We will focus on:

 

•How/when use GT PRO and GT MASTER

•Link from GT PRO and GT MASTER to PEACE

•Use of tools and their links

•GT PRO menu structure

14
 Basis of GT PRO Design
Thermodynamic requirements govern the design of hardware
> Simple setup
> Reasonable defaults
> Protection from unreasonable user specifications
> Three approaches to HRSG (Heat Recovery Steam Generator) design:

Simplified steam cycle design

Automatic arrangement of HRSG for optimal heat recovery. Old
method of late ‘80s (8086 processors)

User-defined steam cycle design

User manipulates HRSG to achieve particular goals, such as
- matching a vendor’s heat balance diagram
- modifying an existing plant arrangement
- exploring ways to minimize cost
- incorporating specific features unavailable in “Simplified”

Automatic steam cycle design (preferred default)

All the flexibility of the User-defined mode, but
Automatically initializes heat exchanger locations and exit Ts

Complete Display of Plant Design and Design Point Performance

> Quickly-created designs
> Ample text and graphic output for quick or detailed comparison

15
 Basis of GT MASTER Simulation

Hardware, Ambient, and Controls Dictate Plant Performance

> User specifies controlled conditions and controlling
mechanisms
> User specifies hardware or changes made to hardware
> User specifies ambient conditions
> All hardware (other than controlling elements) is
fixed
> Minimal constraints upon user input

Complete Display of Present Plant Condition and

Performance
> Uncontrolled parameters float in response to system’s
behaviour
> Ample text and graphic output for quick or detailed
comparison

16
 System Design using GT PRO

Plant Performance
at Design point
• Plant Type

• Nominal Ambient Conditions

GT PRO
• Gas Turbine Selection

• Desired Process Stream Flows

• Gas Turbine Model
• Other User Specifications • HRSG Hardware
• Steam Turbine Hardware

17
 System Simulation using GT MASTER

• Current Ambient Conditions

• Current Process Stream Flows

• User-specified Controls

Plant Performance at
GT MASTER Current Conditions

Gas Turbine Model

•HRSG Hardware

•Steam Turbine Hardware

18
 REVISE
• Plant Type

• Nominal Ambient Conditions Plant Performance at

GT PRO
Design Point
• Gas Turbine Selection

• Desired Process Stream Flows

• Other User Specifications INITIAL PLANT DESIGN

Refine and “Freeze”
Hardwarein GTPM

EVALUATE AND REVISE

THE PLANT DESIGN USING A SERIES REVISE
OF SIMULATIONS COVERING :
Plant Performance at
• Controls to Satisfy Power and/or Process GT MASTER
Specified Conditions
• Expected Range of Process Stream Flows

• Expected Range of Ambient Conditions

FINAL PLANT DESIGN

USE OF GT PRO WITH GT MASTER

19
When conditions, like ambient temperature, change . . .

GT PRO changes its hardware design to continue to satisfy

the user’s specified steam pressure, temperature, and mass
flow rate:

“RUBBER” COMPONENTS yield to FIXED SPECIFICATIONS

Boiler, condenser, & steam turbine size are altered to hold
steam temperature, pressure, and pressure drop as specified

GT MASTER keeps the hardware sizing unchanged, with the

result that steam pressures, temperatures, and even
specified flows may change in response to the conditions:

“FIXED” HARDWARE dictates FLOATING CONDITIONS

Desired temperatures, pressures, and pressure drops may not
always be attainable.

Automatic controls may adjust hardware to limit or maintain

certain parameters.
20
 WHICH TOOL SHOULD I APPLY FOR DESIGN 1 OF 2
AND ANALYSIS OF GAS TURBINE COMBINED CYCLE
AND COGENERATION PLANTS ?
PDE
Rapid design, using minimal input from the user
Feasibility studies
Initial proposal preparation, limited user control of features
>> GT PRO for more control,
>> GT MASTER for off-design

GT PRO
Rapid design, using all input the user chooses to enter
Feasibility studies
Initial proposal preparation, with full user control
Proposal assessment

21
 WHICH TOOL SHOULD I APPLY FOR DESIGN 2 OF 2
AND ANALYSIS OF GAS TURBINE COMBINED CYCLE
AND COGENERATION PLANTS ?

GT MASTER (import design from GT PRO or PDE)

Simulation of performance at off-design conditions
Differing ambient temperatures
Lower power, or reduced numbers of GT’s
Altered fuel type or duct burner temperature
Effects of controls - valves & by-passes
Variation of component parameters, fouling & degradation

THERMOFLEX
Design & Simulate: fully flexible user control of features
Design flexible in ThermoFlex or import GT PRO or PDE design
Design can be linked with GT PRO
Simulation can be linked with GT MASTER

22
Launch GT PRO
The different pull-down menus

File
View
Options
Navigator
Windows
Excel link
Compare files
Help

Let’s first open the “View” menu...

23
“View” – design summary menu

24
“View” – Steam turbine model menu
25
“View”- HP water/steam path menu
26
“View” RH water/steam path menu

27
“View” IP water/steam path menu

28
“View” LP water/steam path menu

29
 “Options” menu - Set preferences
(In some cases Administrator privileges are required)

30
Set preferences (follows)

31
Set preferences (follows)

32
Navigator, window, E-Link, Help menus

Compare files menu

33
 A new help not Bill Gates depending!!

GTP21

GTP20

dsenergy Srl 34
Where to find them

35
“New Session” Menu

The user makes main selections here:

• Broad range of desired power

• Primary GT fuel
• Preference:
low capital cost <<-- >>high efficiency

36
“New Session” Menu

Further choices:
• Type of cycle
• Gasification and/or Desalination
(the last only with PEACE license)
• CO2 capture
37
“New Session” Menu

Further choices:
• Methodology (Manual – Chapt. 2.4.5)
38
“New Session” Menu

39
 WIZARD Initializations *
Plant Output
– Provides a user-defined gas turbine
– Selects GT PRO cycle type
– Initializes steam conditions

Cost/Efficiency Balance
– Initializes condenser pressure
– Initializes water (and/or air) approach & temperature
rise

Cost/Efficiency Balance
– Heat Recovery Boiler
• Pinch temperature differences
• Economizer approach sub-cooling
– Pipe pressure drop assumptions

* USER still has full freedom to adjust all

initializations

40
  Output menus and graphics
 Perform a Computation without any selections
 Focus on graphic output
  Focus on text output
Note: Warning and messages are shown in a separate part of text output
under label “messages” and can be shown during graphic output just right
clicking on the scheme….

1. No Messages - Calculation finishes successfully and the computed results are presented. No errors,
warnings, or advisory messages are generated.
2. Advisory Messages - Calculation finishes successfully and the computed results are presented. One
or more advisory messages are generated. Advisory messages notify the user that something about the
calculation may warrant his attention, but the result is perfectly sound and valid. An advisory usually
indicates an input assumption was overridden during the calculation. This is often the result of GT
PRO’s automated calculation logic changing a design assumption to avoid exceeding a related user-
specified limit. An example is increasing HRSG pinch points to prevent the stack temperature from
falling below the user-specified minimum value. Calculations that finish with only advisory messages
have perfectly sound heat and mass balances.
3. Warning Messages - Calculation finishes, but a warning message is displayed to alert the user to one
or more problems with the result. In this case the following warning screen is displayed before showing 41
the calculation results. In this case, an advisory message is also shown.
 Navigate through GT PRO: Start Design
Tabs
Topics

42
 Navigate through GT PRO: Plant criteria
Tabs

Topics

Some details on this topic

43
Navigate through GT PRO: Plant criteria –
calculation option – Boiler method
44
Navigate through GT PRO: Plant criteria –
calculation option – Boiler method
45
 Space for memo

Remember later

Navigate through GT PRO: Plant criteria –

calculation option
46
 A third method for ST
simulation

GTP20 GTP21

47
dsenergy Srl
 Navigate through GT PRO: GT Selection
Tabs

Topics

48
 Features of the GT PRO / GT MASTER Gas Turbine
fuel

fuel compressor

fuel heating water injection

steam injection

supercharging
fan
inlet gearbox
heater/chiller
evaporative
cooler
or fogger
COMPRESSOR TURBINE
filter

cooling air

CA combustor steam
air to process precooling cooling

49
Heat Balance Envelope of the Gas Turbine Model

Water injection GT mechanical losses

FUEL
INLET AIR Steam injection
LATENT & SENSIBLE,
AFTER INLET
GT gearbox losses
CONDITIONING

Generator losses

GENERATOR
POWER

Cooling air Combustor

Air to process Miscellaneous
coolant cooling steam
[or GT heat rejection 1] [or GT heat rejection 2] EXHAUST,
LATENT & SENSIBLE

50
 Scheme of multiple gas turbines

“m” indicates flow of each gas turbine

Note the “2 X” at upper right, with combined

flow denoted with upper case “M”

51
 Gas Turbine Specifications
TFLOW20 Revision Notes
Gas Turbine Models
Additional entries are available in the gas turbine selection list, which currently
includes 405 engine models. Many of the engines added in this revision are modeled
using curve fits to OEM data.
(**) -> Curve fit OEM data model
That is, these engines are not modeled using our own proprietary engine model
tuned to best match vendor data, as is the case with most engines in our library.
Rather, we use our GT TEMPLATE program to specify nominal data and
correction curves for changes to ambient, inlet/exhaust losses, etc. used to estimate
performance.
(*) -> Data-defined engine model
This black box data fit approach makes it somewhat easier to reproduce
performance data for engines that are becoming increasingly difficult to model
directly due to advances in emissions controls, etc.
GT TEMPLATE will be enhanced in future versions, and will become a standard
approach we use to include engines in our software going forward.
To help better understand the options you have for selecting a gas turbine model,
we’ve included a special-purpose help file, available from the GT Selection menu.
At that menu, click the Yellow/Red Question mark button in the top right corner to
summon this information. This supplements the help available in Chapters 5 & 6 of
the GT PRO manual.
52
 Gas Turbine Specifications
TFLOW20 Revision Notes
Data-Defined Model (*)  
For a few machines, the level of complexity is too high, or the amount of publicly
available data is insufficient, to enable Thermoflow to develop a satisfactory
physically-based model. In these cases, Thermoflow uses a Data-defined GT model,
which is simply a look-up from a database built by Thermoflow from the vendor’s
information, as described in the Manual and the Help in Section §5.3. The Selection
list will shown an asterisk (*) next to the engine name, and the Guidance window
will indicate if the selected machine's performance is modeled in this way by
including the phrase " (*) -> Data-defined engine model". In such cases, the window
will also show any restrictions upon the scope of validity of the data, which is usually
narrower than for the physically modeled gas turbines.

Curve-fit OEM Data Model (**)

For a few machines, Thermoflow provides GT Template models for the selected gas
turbine. This uses the same structure as the GT Template model described above,
with performance information taken directly from the vendor's specifications at the
selected operating conditions. The Selection list will show a double asterisk (**) next
to the engine name, and the Guidance window will indicate if the selected machine's
performance is modeled in this way by including the phrase " (**) -> Thermoflow
GT Template engine model". In such cases, the window will also show any
restrictions upon the scope of validity of the data, which is usually narrower than for
the physically modelled gas turbines.
53
 Gas Turbine Specifications
Physically based models
Most engines in the GT Selection list
Can run with any reasonable fuel, with any preconditioning
of inlet air, at part loads, with water or steam
injection, and with peak firing
User-adjustable

54
 Data defined
Only a few engines in the GT Selection list
Distinguished as “Data defined” in Guidance window
Specifications based upon vendor performance curves
Accommodates evaporative inlet cooling, but not inlet
fogging
Some restrict part-loading and/or fuel selection
Not user-adjustable

55
 Curve-Fit OEM Data Model or GT Template Data Mode
Like Data defined, but performance curve data have been
entered in separate application named GT Template

56
Abstract from additional help

Tabular Comparison of Model Types

Adjustable
Range of Engine Heat
Model Type Parameters
Operation Balance
and Features
ensured if physical
Physical
full margins are parameters
model
zero and margins
ensured if
limited to
Data-defined margins are margins only
vendor data
zero
Curve-fit limited to dependent on
margins only
OEM Data vendor data data
limited to dependent on your data and
GT Template
your data data margins
limited to dependent on
APPS margins only
vendor data data
dependent on your data and
User-defined single point
data margins

57
 Gas Turbine Specifications
User-defined
Explicitly set performance data at a single operating
condition

At each different ambient

condition new data must be
entered

58
 Gas Turbine Specifications
No Gas Turbine
HRSG input defined by user

59
 Gas Turbine Design – Beyond the List

Use THERMOFLEX

Design the gas turbine using the components (compressor,

combustor, expander, and other connections) available in
THERMOFLEX.

The resulting design can be linked to a GT PRO or GT MASTER

heat recovery system, or used entirely within THERMOFLEX.

Not intended for the casual user, but…

Advanced turbine design, inclusive of the details of stator

and blade row cooling, using air or steam, can be done
using the Cooled Turbine Stage in THERMOFLEX.

60
 Westinghouse 501 G
Nominal Point: ISO Ambient, CH4 Fuel, 0" Inlet & 0" Exhaust Pressure Losses

Power
120
Heat Rate
Percent Nominal Point [%]

110

100
Exhaust Flow
90

80 Lines show Thermoflow model

Symbols show vendor data
70
0 10 20 30 40 50 60 70 80 90 100 110 120

Compressor Inlet Temperature [°F]

61
 Westinghouse 501 G
Nominal Point: ISO Ambient, CH4 Fuel, 0" Inlet & 0" Exhaust Pressure Losses

1180 Line shows Thermoflow model

Symbols show vendor data
1160
Exhaust Temperature [°F]

1140

1120

1100

1080

1060
0 10 20 30 40 50 60 70 80 90 100 110 120

Compressor Inlet Temperature [°F]

62
 General Electric LM 2500+PK
Nominal Point: ISO Ambient, CH4 Fuel, 3" Inlet & 8" Exhaust Pressure Losses

Heat Rate
120
Percent Nominal Point [%]

110

100
Exhaust Flow
90

80

70 Lines show Thermoflow model Power

Symbols show vendor data
60
0 10 20 30 40 50 60 70 80 90 100 110 120

Compressor Inlet Temperature [°F]

63
 General Electric LM 2500+PK
Nominal Point: ISO Ambient, CH4 Fuel, 3" Inlet & 8" Exhaust Pressure Losses

1000
980
Exhaust Temperature [°F]

960
940
920
900
880
Line shows Thermoflow model
860
Symbols show vendor data
840
0 10 20 30 40 50 60 70 80 90 100 110 120

Compressor Inlet Temperature [°F]

64
 Representative Compressor Characteristic Map

Reserve Margin
Compressor Pressure Ratio

Operating Margin

L ine
e Nominal Operating Point
rg
Su it
L im
g
a tin
er
Op Corrected Speed
N / (T(R)/518.67)
Efficiency

Corrected Inlet Air Flow m (T(R)/518.67) / (P(psia)/14.696)

65
 Representative Turbine (Expander) Characteristic Map

Turbine Pressure Ratio

Choke Line

Nominal Operating Point

Efficiency

Corrected Speed

Corrected Inlet Gas Flow

66
 Exhaust Temperature Control Curves

1125

1100

1075 Maximum Exhaust Temperature

Fixed Firing Temperature With STIG
Exhaust Temperature [°F]

1050

1025
Linearized Exhaust
Temperature Control Curve
1000

975
Fixed Firing Temperature Without STIG
950

925
6 7 8 9 10 11 12 13 14
Pressure Ratio
67
 Navigate through GT PRO: GT Inputs
Tabs
Topics

User defined GT only

68
 GT Inputs
Main Inputs 

Inlet heating and cooling

 
Model adjustments

Controls & margins

Fuel heating & GT cooling

Bleeds & Injections

Auxiliaries & Miscellaneous

69
 
Back to GT Main Input for further
details
 
Steam/water injection: availability in
GT MASTER
• primary/secondary steam source
pressure
• temperature
• specify Nox: only for some of GE-LM
(for example LM6000PC ID 334
or LM2500 PD ID 283)
sizing criterion for PEACE

pressure losses (inlet and exhaust)

70
 

71
 
Again to GT Input for further details 
 
Inlet heating and cooling (all to be specified if
necessary in GT MASTER)

All in the plant and set to 0 (fogger underspray

with effectiveness 0%):
no real change in results !!

Compute (file GTP0402 from GTP0401)

72
 

73
 

74
 GT PRO 20.0 dr.ing. Aldo de'Bonis - T3500 Net Power 37078 kW
LHV Heat Rate 10393 kJ/kWh
0.98 p Fogger
30 T 0m 1X SGT-800 413.9 m 73.55 %N2
60 %RH (Physical Model) 13.18 %O2
1p 3.307 %CO2
406.2 m 558 T
17.9 p 17.19 p 37901 kW 9.074 %H2O
300 m elev. 447 T 1283 T 413.9 M 0.8858 %Ar

0.97 p
30 T
406.2 m

CH4 7.7 m
LHV= 107047 kWth
82 T 25 T
76.34 M

91 T 1.054 p
101 T
77.69 M

1.352 M

31 p 250 T 75.57 M V4

LTE IPE2 IPB IPS2

142 T 556 T
413.9 M 413.9 M

1.25 m^3/kg 1.054 p 34.17 p 34.17 p 32.86 p 2.438 m^3/kg

143.7 m^3/s 91 T 238 T 241 T 254 T 280.3 m^3/s
76.34 M 77.69 M 76.92 M 75.57 M
149 149 254 254 548 548 556 556
p[bar], T[C], M[t/h], Steam Properties: Thermoflow - STQUIK
75
860 09-16-2010 20:37:41 file=C:\Documents and Settings\ALDO\Desktop\FILES GTP October 2010\GTP0402.gtp
 GAS TURBINE MODEL CONTROLS
(items cited by line number in the Gas Turbine Parameters Menu)

Automatic
Full load behavior
Adjusts for present conditions of
- Ambient, inlet and exit pressure drops
- Steam injection
- Inlet conditioning

Part load operation

With variable IGV model –
Set power (kW or % of site rating) (Controls & Margins #1)
Inferred TIT control model (Controls & Margins #3 set to 1)
Program varies firing temperature and
air flow

If the GT Database has no IGV model, or if the user prefers-

Set power (kW or % of site rating) (Controls & Margins #1)
Direct TIT control model (Controls & Margins #3 set to 0)
Program varies firing temperature
User can manipulate air flow with XIGV (Controls & Margins #4)

76
 GAS TURBINE MODEL CONTROLS
(items cited by line number in the Gas Turbine Parameters Menu)

77
User-manipulated
Fuel composition (Main Inputs)
Steam/water injection flow (Main Inputs)
Equipment degradation:
Inlet airflow reduction +12 / -5 % (Model Adjustments #1)
Compressor efficiency reduction +5 / -5 % (Model Adjustments #2)
Turbine efficiency reduction +5 / -5 % (Model Adjustments #3)
Modifications to control of TIT +/-180 F (+/- 100°C)
(Model Adjustments #4)
Direct influence upon firing temperature
Inferred indirect influence, via pressure ratio & Texhaust

Alterations to cooling airflow (Model Adjustments #7)

Process bleed of compressed air (Bleeds&injections #4-8)
Turbine nozzle area increase +40 / -40% (Model Adjustments #8)
Steam cooling correction (Model Adjustments #11&12)
External gas (Bleeds&injections #9-17)

Limits of operation
Program reduces fuel flow to stay within these internal limits
Power Surge
Tcd (compressor discharge) PT (power turbine) inlet temperature
Pcd RPM of free spool

78
 Other adjustments

THESE WILL CAUSE ENERGY BALANCE MISMATCHES ! !

Fuel consumption margin (Controls & Margins #5)

Exhaust temperature adder (Controls & Margins #6)
Exhaust flow margin (Controls & Margins #7)

79
 Generator Loss Relations

0.8 PF
1.2

1.1
0.9 PF
1
UPF
0.9
Loss / Loss at Rating

0.8
Typical Air Cooled Generator
0.7

0.6

0.5

0.4
Typical Hydrogen Cooled Generator
0.3

0.2
0 0.2 0.4 0.6 0.8 1 1.2

Load / Rated Load

80
 Specification of the User-Defined Gas Turbine

Fuel
Water injection

Steam injection
GT heat rejection 1

Required Fuel GT heat rejection 2

Pressure
Direct / Gear Drive

GT Heat Rate

GT Generator
Output

DERIVED QUANTITIES Exhaust Mass

Generator Power * Heat Rate Flow
m fuel 
LHV fuel
mair  mexhaust  m fuel  minjections Exhaust
Temperature
Exhaust composition: from fuel, air, and injection compositions & flows

81
 Navigate through GT PRO: ST-HRSG
Tabs

Topics

82
 “ST-HRSG” Menu
Definition of HP, IP and LP (start design Topic)

Steam to process not only

from HRSG:
later also from ST

83
Some HRSG definitions:

OUTPUT DISPLAY
TEMPERATURE PROFILE SUPERHEATER HRB GAS-SIDE - plant total gas ...
APPROACH
--------------------------------------------
Zone Tg F Tw F DT F ...
/path /HX
EVAPORATOR PINCH --------------------------------------------
0 1002.2 854.0 148.2
2 HPS3
895.4 563.7 331.7
--------------------------------------------
5 895.4 563.7 331.7
2 HPB1
593.7 563.7 30.0
--------------------------------------------
6 593.7 553.7 40.0
2 HPE3
FEEDWATER APPROACH SUBCOOLING 486.1 363.1 123.0
--------------------------------------------
84
 Radiant Boiler, HPB2 in different configurations
Fuel

Fuel

(a) Full Configuration: burner, radiant region & screen

(d) Screen alone acts as an additional convective HPB

Fuel
(b) Radiant region and screen without additional firing

Fuel

(e) Burner alone acts as an additional duct burner

(c) Burner and Radiant Region with no screen

85
 Navigate through GTPRO: HRSG Inputs

Duct burner and

radiant boiler - fuels
If it is not in the plant,
but necessary…..
Pinch and approach

86
 Navigate through GTPRO: HRSG Inputs

…right clicking on the output scheme, this message will appear

87
Navigate through GTPRO: Thermodynamic assumption –
Radiant boiler – Miscellaneous assumption

88
Navigate through GTPRO: Hardware design

89
 HARDWARE design:OTB closer to real

GTP21

GTP20

dsenergy Srl 90
Navigate through GTPRO: HRSG Layout

91
92
8 rows & 8 passes ==> 1 row per pass 8 rows & 4 passes ==> 2 rows per pass

93
Water Circuits
DA Configuration
Feed water heating options
94