Professional Documents
Culture Documents
1.PP & NPD Overview Training (Part 1)
1.PP & NPD Overview Training (Part 1)
1.PP & NPD Overview Training (Part 1)
Overview Training
DAY-1 OBJECTIVES
• What is an ERP?
• SAP Implementation at MIDAS
• What is Master Data?
• Production Planning Material Master views
• Bill of Materials
MASTER DATA
PRODUCTION PLANNING &
CONTROL
OVERVIEW TRAINING
DAY - 1
SAP @ MIDAS
• Our scope involves:
– Sales & Distribution (SD)
– Materials Management (MM)
– Production Planning (PP)
– Plant Maintenance (PM)
– Quality management (QM)
– New Product Development (NPD)
– Financial Accounting (FI)
– Controlling (CO)
– Human Capital Management (HCM)
– Customer Relationship Management (CRM)
SAP PROJECT PHASES
Project Preparation Initial
Phase Introductory
Training
5
THE VALUE IS THE END-TO-END SOLUTION
Customer
u se Sa Customer
ho l es
e
Vendor ar
W
Production
Pu
rc
ha ce Customer
s in a n
g Fi n
Vendor Vendor
Company
Plant Plant
Data tables
xxxx xxxx xxxx
are files that
xxxx xxxx xxxx
contain
xxxx xxxx xxxx
codes and
xxxx xxxx xxxx
other
xxxx xxxx xxxx
information.
SAP Transaction
Performed
Document Examples of
Documents:
• Customer orders
• Goods issue
• Maintenance
orders
• Vendor invoices
Rough Cut
Material
Master Production
Capacity Scheduling Master
Planning
Work
Centers BOM
Capacity Material
Requirement Requirement
Planning Planning
Inventory
Status
Routing Material &
Capacity Plans
Production
Procurement System Execution
MASTER DATA
MATERIAL MASTER
Header
• Low level
code : 001 Semi Finished Semi Finished
• Low level
Raw Material Raw Material Raw Material Raw Material
code : 002
Component A Component B
10 KG 5 KG
Material Plnt BOM Usg AltBOM Valid From Alt. Text Base quantity BOM St Item ICt Component Quantity Fix Co-pd Allowed C.scrap Costing IsLoc
2000000301 1022 1 1 01.01.2010 Olper's Milk 250ml X 27 1,000.000 01 0010 L 4000000360 4,000.000 0.00 X 0210
1,000.000 0020 L 4000000303 0.370 0.00 X 0210
1,000.000 0030 L 4000000346 30.000 0.00 X 0210
1,000.000 0040 L 4000000344 120.000 0.00 X 0210
1,000.000 0050 L 4000000388 1.800 0.00 X 0210
1,000.000 0060 L 4000000329 0.089 0.00 X 0210
1,000.000 0070 L 1000000500 1,000.000 0.00 X
2000000303 1022 1 1 01.01.2010 Olper's Milk 500ml 1,000.000 01 0010 L 4000000362 2,000.000 0.00 X 0210
1,000.000 0020 L 4000000303 0.227 0.00 X 0210
1,000.000 0030 L 4000000348 166.670 0.00 X 0210
1,000.000 0040 L 4000000318 126.000 0.00 X 0210
1,000.000 0050 L 1000000500 1,000.000 0.00 X
QUESTIONS?
PRODUCTION PLANNING AND CONTROL
OVERVIEW TRAINING
DAY - 2
DAY-2 OBJECTIVES
• What are Work Centers?
• Creating Work Centers in SAP
• Defining Work Center Capacities
• Shifts and Shift Sequence?
• What is Routing?
• Creating Routing data in SAP
• What are Production Versions?
• Creating Production Versions in SAP
WORK CENTERS
WORK CENTERS
• A location where a particular operation is executed.
• a location where the capacity of production
resources is consumed.
WORK CENTERS
WORK CENTERS
WORK CENTERS
centers
Capacities
Reference used to copy or reference an
●
Shift Sequence
WORK CENTERS
WORK CENTERS
• Scheduling
– Scheduling basis
• capacity whose operating time is to be used for
scheduling orders.
WORK CENTERS
• Interoperation Time
Person
responsible
for the Indicator:
Resource work Key for task Backflushin Standard
Plant Resource category Object Name center list usage g value key
1021AMIX-001 0008SKZ Plant-Almix/Powder Mixer 001 009X ZEFL
1021PSMIX-01 0008SKZ Plant-Powder/Sugar Mixers 001 009X ZEFL
1021PSMIX-03 0008SKZ Plant-Powder/Sugar Mixers 001 009X ZEFL
1021PAS-001 0008SKZ Plant-Pasteurizer 1 001 009X ZEFL
• Work Center Upload File
– Default Values
DEFAULT VALUES
Unit of Unit of
Unit of Unit of Unit of measure for Unit of measure for
measure for measure for measure for the TPP measure for Primary
Control key Energy Labor TPP Chemical Maintenance CIP Freight
PI01 HR AU AU AU AU AU
PI01 HR AU AU AU AU AU
PI01 HR AU AU AU AU AU
• Work Center Upload File
– Capacities View
CAPACITIES RESOURCE CAPACITY
KAPART_ FORKN_0
01 1 KTEXT PLANR MOSID BEGZT ENDZT PAUSE NGRAD AZNOR KALID MEINS KAPLPL KAPEH
Formula Indicator:
for cap. Long-
reqmts. Grouping term
for other for shift Base Unit planning
types of definition Cumulativ Capacity Number of takes Unit of
int. Capacity s and shift e length utilization of Factory Measure capacity measure
Capacity processin planner sequence Finish of breaks rate individual calendar ment for into of
category g Capacity short text group s Start time time per shift (percent) capacities ID Capacity account capacity
Indicator:
Capacity
relevant to Available Key for the
finite capacity Valid-From shift
scheduling version Shift Def. General Flag Date Valid-to date sequence
X 1 1X 1.1.2010 31.12.9999 1
X 1 1X 1.1.2010 31.12.9999 1
X 1 1X 1.1.2010 31.12.9999 1
• Work Center Upload File
– Costing View
COSTING
KAPART FORTN BEGDA ENDDA KOSTL LARXX_1 LEINH_01 FORXX_01 LARXX_2 LEINH_02 FORXX_02
Formula for
the
duration of
other types Energy Energy Energy Labor Labor Labor
Capacity of int. Activity Activity Formula Activity Activity Formula
category processing Start Date End Date Cost Center Type Unit key Type Unit key
10 20 30 40 50 60
Plyin Kni Dyei Mixi Dipp Pack
g tting ng ng ing ing
ROUTING
• is independent of an order.
MAPL MAPL MAPL MAPL PLKO PLPO PLKO PLKO PLKO PLKO PLPO PLPO
PLNNR PLNAL MATNR WERKS PROFIDNETZ DATUV STATU VERWE LOSVN LOSBS BMSCH MEINH
• Routing
– Operations
Control
Op/Phas Phase Superior
Recipe Resourc Contro Operation Maintaine
e Indicat Operatio Description UOM Machine Labor Chemical CIP Freight
Destinat e l Key Quantity nce
Number or n
ion
PLPO PLPO PLPO CRHD PLPO PLPO PLPO PLPO PLPO PLPO PLPO PLPO PLPO
VORNR PHFLG PHSEQ ARBPL STEUS LTXA1 MEINHVGW01 VGW02 VGW03 VGW04 VGW05 VGW06
Packing in consumer
0010 TBA08-A PI01 pack 90,000.00L 0 0 0 0 0 0
Packing in consumer
0020X 01TBA08-A ZEFL pack 90,000.00L 15 90,000.00 90,000.00 90,000.00 0 0
Packing in consumer
0010 TBA08-A PI01 pack 90,000.00L 0 0 0 0 0 0
Packing in consumer
0020X 01TBA08-A ZEFL pack 90,000.00L 15 90,000.00 90,000.00 90,000.00 0 0
PRODUCTION VERSIONS
PRODUCTION VERSION
• A combination of BOM and Routing
BOM
Production
Version
Routing
PRODUCTION VERSION
• Production Version
Receivi
ng
Propos storage
ed issuelocation
Lower storage for
value of Upper Valid-from Run-time Task Key for location repetiti
the lot- value of date of end: List Task Alterna for ve
Material Production Short text on the size the lot-size production production Typ List tive BOM compo manufa Group
Plant Number Version production version interval interval version version e Group BOM Usage nents cturing Counter
500020
1022 1000000500 0001Production Version desc 1 9900001.01.2010 31.12.9999 2 69 1 1 1
500020
1022 1000000501 0001Description 2 1 9900001.01.2010 31.12.9999 2 20 1 1 1
500020
1022 1000000501 0002Description 3 1 9900001.01.2010 31.12.9999 2 21 1 1 1
QUESTIONS?
PRODUCTION PLANNING AND CONTROL
OVERVIEW TRAINING
DAY - 3
DAY-3 OBJECTIVES
• Sales and Operational Planning
• Rough Cut Capacity Planning
• Planning Strategies
• Master Production Schedule
• Materials Requirement Planning
• Capacity Leveling
SALES & OPERATIONAL PLANNING
OVERVIEW TRAINING
DAY - 3
SALES & OPERATIONAL PLANNING
• streamlines and consolidates company’s sales and production
operations
• suitable for long- and medium-term planning
• flexible forecasting and planning tool
• targets can be set on the basis of historical, existing, and
estimated future data
• Rough-cut capacity planning can also be carried
SALES & OPERATIONAL PLANNING
Planning Methods
Consistent Planning Level-by-Level Planning
• Data is stored at the most • Data is stored at all planning
detailed level of the planning levels
hierarchy • You can plan each planning
• Planning levels are inter- level separately
dependent • Planning levels are
independent of each other
SALES & OPERATIONAL PLANNING
• SOP Master Data
– Planning Hierarchy
– Product Group
• Planning Hierarchy
A planning hierarchy represents the organizational levels and units in your
company for which you want to plan.
Gloves
Safety
Style 2 Style 4
• Product Groups
A product group combines other product groups and materials.
– Can be Multi-level or Single-Level